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Combustion Control on Boiler Plant LaserGas III_1

Combustion Control on Boiler Plant LaserGas III_1

Combustion Control on Boiler Plant LaserGas III_1

Product catalog summary
Introduction
The document discusses the application of advanced gas analysis technology for combustion control in boiler plants using the LaserGas™ III system by NEO Monitors. This technology aims to optimize fuel efficiency, reduce emissions, and improve operational safety.

The Combustion Process
Effective combustion control is achieved through simultaneous multicomponent stack gas measurement, focusing on optimizing the air-to-fuel ratio. The primary indicators for this process are oxygen (O2) and carbon monoxide (CO) levels. The LaserGas™ III SP CO Combustion and LaserGas™ III SP O2 analyzers provide a compact solution for multicomponent analysis, including CH4, H2O, and temperature measurements.

Motivation
  • Enhance fuel efficiency with CO levels detectable down to 1 ppm.
  • Reduce NOx levels by minimizing O2.
  • Maintain cleaner heat exchange surfaces.
  • Decrease greenhouse gas emissions.
  • Improve operational safety by detecting methane during startup.
  • Utilize water measurement for emissions monitoring.

Solution
The LaserGas™ III SP analyzer offers a compact and reliable solution for measuring up to four gases and temperature. It is designed according to IEC 61508 for applications requiring increased safety. The system minimizes calibration needs and addresses line lock and collisional broadening issues.

Benefits
  • High sensitivity and reliability.
  • Suitable for SIL 2 applications.
  • Low maintenance costs and easy installation.
  • Proven measurement technique with up to five components measured.
  • Capability to measure temperatures up to 1300 °C.

LaserGas™ III SP Features
  • In-situ measurement with high sensitivity and reliability.
  • No need for sampling systems or zero drift.
  • Fast response time of approximately 5 seconds.
  • Optional integrated span check for CO.
  • ATEX/CSA certified with standard O2 and CO configuration, and optional CH4, H2O, and temperature components.
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Catalog excerpts

Combustion Control on Boiler Plant LaserGas III_1-1

Application Note All Rights Reserved, Copyright © November 2016, NEO Monitors AS Combustion Control on Boiler Plant - LaserGas™ III Fine control of the Combustion process becomes increasingly possible as gas analysis technology continues to become more sophisticated while at the same time cost effective and reliable. Optimizing combustion control not only saves fuels but can help minimize harmful emissions of both acid and greenhouse gases and may often minimise cleaning of heat exchange surfaces. THE COMBUSTION PROCESS The key to good combustion is simultaneous multicomponent stack gas measurement to enable optimum air: fuel ratio control. Maximum efficiency is achieved with minimum excess oxygen consistent with minimum unburned or partially burned hydrocarbons, usually best indicated by carbon monoxide, CO. This ensures that the energy produced by the combustion process is not wasted in heating unnecessary air while all the fuel is completely combusted. Oxygen and carbon monoxide are used as the primary indicators of the situation; the O2 level where CO starts to increase significantly from a background level usually of a few ppm (Figure 1) is the most efficient control point The NEO Monitors LaserGas™ III SP CO Combustion and LaserGas™ III SP O2 enables multicomponent analysis in a compact solution, giving extra capability with simplified lower cost of installation and support. Not only CO and O2 but also CH4, H2O and temperature measurement are available. Figure 1: Combustion Optimisation by Stack Gas Analysis NEO Monitors as • A subsidiary of Norsk Elektro Optikk • Prost Stabels vei 22 • N-2019 Skedsmokorset, Norway Phone +47 67 97 47 00 • www.neo

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Combustion Control on Boiler Plant LaserGas III_1-2

MOTIVATION • Optimum Fuel efficiency -CO levels may be read down to 1 ppm LDL • Minimisation of NOx levels due to O2 minimisation More than 30 years’ experience as the originators of cross stack laser measurement have enabled NEO monitors to add features to the measurement which minimise the need to calibrate and concerns with line lock and collisional broadening. • Cleaner Heat exchange surfaces • Minimisation of Greenhouse Gases • High Sensitivity • Operational safety where methane measurement may be used to identify start up issues in gas fired boilers • Water measurement may be used to establish...

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