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Application note DeNox

Application note DeNox

Application note DeNox

Product catalog summary
Introduction
This document discusses the continuous monitoring of ammonia (NH3) in DeNOx processes, which are crucial for reducing Nitric Oxides (NOx) emissions from combustion processes. The reduction of NOx is environmentally significant and regulated by governments.

Process Overview
DeNOx processes in power plants typically use Selective Catalytic Reduction (SCR) or Selective Non-Catalytic Reduction (SNCR) methods. Ammonia is injected to react with NO, forming water and nitrogen. Accurate measurement of NH3 slip (excess ammonia) is essential for optimizing NOx reduction and minimizing emissions.

Typical Process Data
  • NH3 concentration: 0-15 ppm (SCR), 0-50 ppm (SNCR)
  • H2O content: 10-30%
  • Temperature: 200-400 °C
  • Pressure: Atmospheric
  • Optical path length: 1-6 meters

Motivation
Operators are motivated to accurately measure ammonia slip to:
  • Reduce NOx emissions
  • Control NH3 injection
  • Optimize SCR/SNCR systems
  • Minimize maintenance and potential corrosion
  • Ensure fly ash quality for cement markets
  • Predict catalyst replacement timing

Solution
The LaserGas™ II NH3 analyzer offers fast response and high reliability for NH3 monitoring. It is suitable for in-situ measurements and can be TÜV certified. The analyzer helps reduce maintenance by maintaining NH3 slip below critical levels.

Benefits
  • Reduces NOx emissions
  • In-situ measurement without sampling systems
  • Fast response to process changes
  • Optimizes NH3 consumption
  • Extends equipment lifetime
  • Reduces running and maintenance costs

LaserGas™ II NH3 SP Features
  • Direct in-process measurement
  • No sampling systems required
  • Fast response time (2 seconds typical)
  • Optional H2O measurement
  • Stable calibration and high sensitivity
  • No zero drift and integrated span check
  • No consumables and low maintenance cost
  • High reliability and long lifetime
  • Suitable for high dust concentrations
  • ATEX/CSA and TÜV approved
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Catalog excerpts

Application note DeNox-1

Application Note All Rights Reserved, Copyright © December 2015, NEO Monitors AS Continuous Ammonia monitoring in DeNOx Processes Emissions from combustion processes contain gases which are harmful to the environment. Some of these gases include Nitric Oxides (NOx). For environmental reasons the reduction of NOx emissions is very important and is regulated by government in many countries. A common method used to reduce emissions of NOx is the injection of NH3 or Urea. Controlling and monitoring the NH3 ­concentration is important to optimize the NOx reduction efficiency, and to minimize NH3 emissions. PROCESS: In ­power plants NOx reduction, referred to as DeNOx, is typically achieved by selective catalytic reduction (SCR) or selective non-­ catalytic reduction (SNCR). Ammonia is injected into the gas flow to react with NO to form H2O and N2. The excess ammonia (NH3) in the off gas is called NH3 slip. Ammonia is typically measured after the injection point (1) downstream from the catalysts (SCR). It’s important that the measurement be accurate, fast and reliable. Since ammonia is considered to be toxic, the emission to air is also measured in the stack (2). High sensitivity and high reliability are required. TYPICAL PROCESS DATA NH3 concentration 0-15 ppm (SCR), 0-50ppm (SNCR) H2O content 10 –30% Temperature 200-400 °C Pressure atmospheric Optical path length 1-6 meter Fig 1: NH3 measurement points (1) and (2) in a typical DeNOx process NEO Monitors as • A subsidiary of Norsk Elektro Optikk • Prost Stabels vei 22 • N-2019 Skedsmokorset, Norway Phone +47 67 97 47 00 • www.n

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Application note DeNox-2

The accurate measurement of Ammonia slip and emissions to the atmosphere are of concern for the operators of DeNOx process due to the following reasons: • Minimize the NH3 slip to reduce maintenance due to the deposition, plugging and ­potential corrosion. The solution is LaserGasTM II NH3 analyzer. With the fast response time and high reliability is a perfect solution to control the injection of NH3. With a high sensitivity, the LaserGasTM II is the best option for measuring low concentrations of NH3. Typical applications include is in-situ measurement for Continuous Emission Monitoring Systems....

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