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Linear guide systems NL211EN

Linear guide systems NL211EN
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Linear guide systems NL211EN

Product catalog summary
Company Overview
Nadella Group specializes in motion technology, providing innovative and customized solutions globally. Established in France in 1930, the company has expanded into Germany, Italy, and beyond, with manufacturing plants and sales networks in Europe, Asia, and the USA. Recent acquisitions have enhanced their product offerings.
Product Overview
Nadella offers a range of linear guide systems tailored for various load capacities and applications:
  • Heavy-Line: For high loads and challenging environments.
  • Rolbloc: Handles up to 15 tons per carriage.
  • V-Line: Versatile for all applications.
  • Multi-Motion-Line: Circular and oval rail systems.
  • C-Line: High-speed, maintenance-free lubrication.
  • Base-Line: Compact design for light to medium loads.
  • Flexi-Line 645: Configurable according to DIN 645 standards.
  • U-Line: Compact design with inside carriage.
Technical Features
Specifications include dimensions, load capacities, and optional features. Materials like stainless steel are used for durability, with various sealing options for different conditions.
Specifications
Details on guide pins, rollers, rails, and cam followers include dimensions, material composition, and optional features like lubrication and surface treatments.
Procedures
Mounting instructions emphasize securing components with screws and ensuring proper alignment.
Standards and Norms
Tolerances for housing bores and guidelines for hole layouts are provided, along with standard seals and stainless steel options.
Recommendations
Use lubricators with mineral oil-based lubricants and consider optional features like felt without lubricant for optimal performance.
Data Summary
Tables provide dimensions and load capacities for components, including weight specifications and torque wrench settings.
Optional Features
Options include ground ends for rails, chemical nickel plating, and Viton seals for high-temperature applications.
Critical Information
Key parameters such as dynamic and limit loads, speed limits, and recommended component combinations are highlighted.
Overview of Rolbloc System
Designed for heavy loads and harsh environments, featuring carriages with roller guides to reduce stress and dust effects.
Carriage Types
BL2 and BL4 carriages are made of burnished steel with roller guides, while BL2 DS carriages have a discharge system for overload protection.
Guide Rails
Available in types GU ... M, GU ... MT, with induction hardening and customization options.
Adjustment Plates
Used to set preload during mounting, allowing precise adjustments.
Wipers and Lubrication
Available for different carriage types to ensure smooth operation.
Guide/Carriage Combinations
Various combinations with specific dimensions and load capacities.
Mounting Examples
Applications in palletizing equipment demonstrate the system's versatility.
Steel Guides with Integrated Rack
Types FSHZ 80° and FSXZ 90° with specifications for long service life and optional features like ground rail and special angle rack.
Guide Rollers with Ball Bearings
Available in concentric and eccentric types, with specifications for dynamic and limit loads.
Guide Rollers with Needle Roller Bearings
Include lubrication holes and are available with stainless steel parts and Viton seals.
Guide Rollers with Tapered Roller Bearings
Types RKY and RKX with specifications for dynamic and limit loads.
Guide Wheels with Tapered Roller Bearings
Types FKY and FKX with specifications for dynamic and limit loads.
Floating Guide Rollers
Types FRL and RKXL/RKYL with ball and tapered roller bearings.
Spacers for FS and FSH
Designed for guides FS and FSH of V-Line and guides FSR of Multi-Motion-Line.
Pinion and Lubrication Wheel
Pinion types PZ with milled teeth and lubrication wheel types LUBZ.
Lubricator for FS Guide Rollers
Designed for guide rollers up to size 40, with optional felt without lubricant.
Lubricator Specifications
Specifications for lubricators LUBY and LUBX, with pre-lubricated felt and optional features.
Guide Rollers and Combinations
Details on various guide roller combinations for the FS system.
Mounting Examples
Examples for applications like waterjet cutting machines.
Circular Systems
Includes circular rails, oval circuits, and ring circuits with benefits of NADELLA's circular rails.
Carriages
Details on carriages with fixed guide rollers and steering carriages.
FSR System
Includes circular rails, alignment blocks, and spacers with optional features.
Lubrication System
Details on lubrication system for circular rails.
Specifications and Features
Specifications for guide rails and carriages with high-speed capabilities and integrated lubricating systems.
Carriage Configurations
Available with central blocks in aluminum or steel, with load capacity charts.
Load Capacities
Tables detailing maximum and dynamic load capacities for various carriage types.
Self-Aligning System
Allows for self-alignment through fixed and floating rollers.
Installation Instructions
Instructions for assembly and alignment.
Conclusion
Overview of the C-Line product family, emphasizing adaptability and performance.
Specifications
Specifications for guide rails, rollers, and carriages with detailed dimensions and surface options.
Procedures
Installation procedures with torque wrench settings.
Standards
Adherence to standards like EN ISO 10642 for screws.
Recommendations
Recommendations for lubrication and load configurations.
Key Data from Tables
Data on dynamic and limit loads for guide rollers and carriages.
Critical Information
Considerations for maximum loads and material options.
Technical Document Summary
1. Specifications and Components
Specifications for carriage and rail systems like FWS, FWH, and FWN.
2. Key Features and Benefits
Flexibility, reduced weight, and improved performance.
3. Load Capacities and Dynamic Performance
Tables with maximum load capacities and dynamic load ratings.
4. Mounting and Installation
Examples of mounting configurations and lubrication importance.
5. Optional Features and Customization
Options for stainless steel versions and custom hole layouts.
6. Auto-Aligning and LML Systems
Auto-aligning system for rail misalignment compensation.
7. Materials and Surface Treatments
Guide rails made from extruded aluminium with hard anodised surface.
8. Conclusion
Comprehensive technical details for selecting and configuring systems.
Overview: Detailed technical specifications for guide rollers, carriages, and guide rails.
Specifications: Lists types of guide rollers and carriages with dimensions and load capacities.
Procedures: Assembly instructions emphasizing alignment and parallelism.
Standards and Norms: Designed to meet specific standards for durability and protection.
Recommendations: Recommendations for lubrication and roller selection.
Key Data from Tables: Data on dynamic and limit loads, life coefficients, and weight.
Additional Features: Optional features like corrosion protection treatments.
Technical Features
  • Lubrication: Options for bearing relubrication and long-life lubrication.
  • Temperature: Operate below 80°C, with options for higher temperatures.
  • Speed Limit: Maximum speed generally 4 m/s, up to 10 m/s with appropriate components.
Options
  • Corrosion Protection: Stainless steel options available.
  • High Temperature: Viton seals for temperatures up to 120°C.
Accessories
  • Tables and Carriages: Standard systems with black anodised aluminium plates.
  • Wipers and Lubricators: Essential for system longevity.
Use in Dirty Environment

Cam rollers suitable for rough environments.

Lubrication
  • Bearing Lubrication: Most guide rollers are long-life lubricated.
  • Rail Lubrication: Essential for reducing friction.
Assembly Instructions
  • Guide Rollers: Eccentric rollers allow preload adjustment.
  • Guides: Ensure parallelism in multiple rail systems.
  • Carriages: Supplied with concentric rollers.
Calculation Procedure
  • Load Calculation: Determine forces on the most loaded roller.
  • Nominal Life Calculation: Based on bearing and rail/roller contact surfaces.
Examples of Calculation
  • Fork-lift Truck: Load and life calculations for vertical movement.
  • Manipulator in Steel Industry: Load calculations in a dirty environment.
  • Sliding Door of a Machine Tool: Simplified load calculation.
Load Calculation and Specifications:
Method for calculating load limits with specific examples.
Technical Features and Options:
Guide rail and roller options with order codes and optional features.
Product Index:
Index of components with page references.
Suffix Index:
Explanation of abbreviations for product features.
Notes:
Disclaimer about potential errors and omissions.
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Catalog excerpts

Linear guide systems NL211EN-1

LINEAR GUIDE SYSTEMS

 Open the catalog to page 1
Linear guide systems NL211EN-3

• For high loads and difficult ambient conditions • Robust guide rollers with tapered roller bearings • Guide rail for fixed and floating bearings • For extremely high loads and robust applications • Up to 15 t per carriage • High compensation for a simple mounting 5.0 V-LINE • Full and half rail in steel with V profile • For all applications and loads • Very extensive design possibilities 6.0 MULTI-MOTION-LINE • Circular rails based on the profiles of V-Line • Circular rails, oval circuits and ring circuits 7.0 C-LINE • Guide rollers for fixed and floating bearing constructions • High speeds...

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Linear guide systems NL211EN-5

NADELLA GROUP Introduction Companies, brands and products overview Milestones Key numbers Application sectors Introduction Worldwide network Branches and contacts Distributors

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Linear guide systems NL211EN-6

THE SPECIALIST FOR MOTION TECHNOLOGY Nadella Group is an expert system partner for all areas of motion technology, with specialized manufacturer companies and a worldwide sales network. Wherever innovative ideas, customized solutions, precision and reliability are required, developers and design engineers rely on products and solutions from the Nadella Group. COMPANIES, BRANDS AND PRODUCTS OVERVIEW Linear Guide Systems Rod Ends and Spherical Plain Bearings Linear Modules Complete Systems 1963 Founding of NADELLA S.P.A. in Italy 1984 Start of development and sale of Nadella Linear 2012 New Nadella...

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Linear guide systems NL211EN-7

THE SPECIALIST FOR MOTION TECHNOLOGY Our customers’ satisfaction is the basis for our success and growth. That is why we are at your service around the world and always keep your requirements as a priority. We have a worldwide network of sales engineers and distributors in Europe, Asia and the USA. This allows us to ensure customer-oriented solutions and best in class delivery and service. WORLDWIDE NETWORK Nadella Group headquarter, manufacturing plants, direct sales presence BRANCHES AND CONTACTS NADELLA S.p.A. Italy NADELLA GmbH Germany NADELLA Inc. United States NADELLA Linear Shanghai Co....

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Linear guide systems NL211EN-10

PRODUCT OVERVIEW HEAVY-LINE Floating guide rollers RKUL Lubricator LUBU For medium-heavy loads / dirty environment Guide GP ... MC Lubricator LUBP

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Linear guide systems NL211EN-11

For medium-heavy loads / dirty environment Carriages BL ... DS with discharge system Lubricator LUBL for Rolbloc Guide rails FSHZ - FSXZ

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Linear guide systems NL211EN-12

PRODUCT OVERVIEW V-LINE Floating guide rollers FRL ... EU Floating guide rollers RKXL, RKYL Spacers for guide rollers FS / FSH Lubricator LUBY, LUBX, LUBZ Oval circuit FSRO Ring circuit FSRQ Carriages with fixed guide rollers T4R Lubricator LUBR

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Linear guide systems NL211EN-14

PRODUCT OVERVIEW BASE-LINE For medium loads and corrosive environment Wiper NAID Lubricator LUBC For light to medium loads Guide rails FWS Floating guide rollers FRL ... EU

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Linear guide systems NL211EN-17

3.1 SISTEMI GU For medium-heavy loads • Guide rails GU ... M, GU ... MT • Guide rollers RKU • Guide wheels FKU • Floating guide rollers RKUL • Lubricator LUBU • Guide pins SAG • Guide rollers combinations 3.2 GP SYSTEM For medium-heavy loads / dirty environment • Guide rails GP ... MC • Guide rails GP ... M • Guide rollers PK • Guide wheels FK • Guide rollers GC • Cam followers FG (needle) and FGU (roller) • Lubricator LUBP 3.3 GUIDE ROLLERS COMBINATIONS

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Linear guide systems NL211EN-18

HEAVY-LINE – GU SYSTEM GUIDE RAILS GU ... M, GU ... MT The longitudinal slot, made with + 0.05 tolerance, permits using reference elements SAG for guide positioning. 90° ± 10' G H Max. length in single element L = 6000 mm. Longer rails are made by juxtaposing several elements with ground end. 1) Weight without holes Max. length in single element L = 4020 mm. Longer rails are made by juxtaposing several elements with ground end. 2) Weight without holes RAILS FINISHING OPTIONAL FEATURES • Drawn, induction hardened and sandblasted tracks (MT) • Drawn, induction hardened and ground (M) • Induction...

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Linear guide systems NL211EN-19

GUIDE ROLLERS RKU Guide rollers with tapered roller bearings. The sides of the race are convex with radius R = 400. Available in stainless steel version. 1) Housing bore tolerance: H7 2) Dimensions relating to the stainless-steel rollers (suffix NX) Life coefficients Torque wrench settings4) (Nm) Weight (kg) 3) Cw basic load for 100 km 4) The torque wrench settings are given for non-lubricated threads; for lubricated threads, multiply figure by 0.8 • Standard seals: material NBR, RS type • On request, the guide rollers can be supplied with external parts in stainless steel (suffix NX) and with...

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Linear guide systems NL211EN-20

HEAVY-LINE – GU SYSTEM GUIDE WHEELS FKU Guide wheel with tapered roller bearings. The sides of the race are convex with radius R = 400. Available in stainless steel version. 1) Dimensions relating to the stainless-steel rollers (suffix NX) 2) To prevent rotation between roller and shaft a pin can be fitted in one of the holes “d2” positioned in the side flange Life coefficients • Viton seals for operating temperatures up to 120°C (suffix V) on request, not available for FKU 115. • On request the guide rollers can be supplied with external parts in stainless steel (suffix NX). Internal rolling...

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Linear guide systems NL211EN-21

FLOATING GUIDE ROLLERS RKUL Floating guide rollers with tapared roller bearings. Available in stainless steel version. 1) Housing bore tolerance: H7 2) To ensure a safe and proper functioning the dimension m must not be higher then m max. 3) Dimensions for stainless steel (NX) version Torque wrench settings 5) (Nm) 4) Cw = Basic load for 100 km 5) The torque wrench settings are given for non-lubricated threads; for lubricated threads multiply figure by 0.8 • On request the guide rollers can be supplied with external parts in stainless steel (suffix NX). Internal rolling elements in standard bearing...

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Linear guide systems NL211EN-22

HEAVY-LINE – GU SYSTEM LUBRICATOR LUBU (1) asse rullo asse rullo piastra di piastra di montaggio rullo montaggio rullo Weight (g) Suggested combinations 1) The dimension of the plastic part refers to the centre of the regulation-slot. Allows a translation of +/- 3 mm • The lubricator is supplied with the felt already lubricated. The lubricant has a mineral oil base • During the mounting fix the aluminium support to the rollers plate, adjust the height of the plastic part in order to put it in contact with the raceways and than block it in that position with the M5 screws OPTIONAL FEATURES • Felt...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.