SG Drill Series

SG Drill Series
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SG Drill Series

Product catalog summary
Standard Drilling Conditions

Specifications:
The document outlines standard drilling conditions with a detailed table specifying rotational speeds (RPM) and feed rates (mm/min) for different materials and diameters. Materials include structural steels, carbon steels, alloy steels, pre-hardened steels, stainless steels, mold steels, cast iron, aluminum alloys, copper alloys, nickel alloys, and titanium alloys.

Procedures:
1. Adjust drilling conditions based on machine rigidity and work clamp state.
2. Use water-soluble cutting fluid as per table values.
3. Ensure adequate cutting fluid supply to the cutting point and flute.
4. Reduce RPM and feed speeds by 20% for holes deeper than 3 times the diameter (3D).
5. Implement step feeding for holes deeper than 3D, returning to the entrance hole after each step.
6. Use a collet chuck or milling chuck for optimal performance.

Recommendations:
- Always use step feeding for stainless steel drilling.
- Step feed intervals should be 0.5 to 1 times the diameter (D), and for smaller diameters, 0.2 to 0.5 times D.

Warnings:
- Adjust conditions if chip removal is poor, even if drilling depth is less than 3D.
- Drill discoloration does not affect performance.

Stock and Pricing:
The document lists drill codes, diameters, lengths, and prices, indicating standard stock items with a bullet point.

Specifications and Recommendations:
1. Adjust drilling conditions based on machine rigidity, work clamp state, and workpiece shape.
2. The cutting conditions provided are for water-soluble cutting fluids. Reduce RPM and feed speed by 20% when using non-water-soluble fluids.
3. Ensure sufficient cutting fluid supply to the cutting point and drill flute.
4. For hole depths exceeding 3D, reduce RPM and feed speed by 20% and use step feed.
5. Step feed involves returning to the entrance hole, with intervals of about 0.5 to 1 × D, or 0.2 to 0.5 × D for smaller diameters.
6. Use collet or milling chucks for optimal performance.

Product Information:
- The SG Drill Series offers high-performance PM-HSS drills.
- Drills may exhibit discoloration, but this does not affect performance.
- Standard stock items are available.

Contact Information:
- For inquiries about cutting conditions, tool selection, pricing, and stock, contact the nearest sales office or distributor.
- Main offices are located in Tokyo and Toyama, with various regional sales offices across Japan.

Drilling Condition Tables:
- Tables provide RPM and feed speed for various materials, including carbon steels, alloy steels, mold steels, cast iron, nickel alloys, and titanium alloys.
- Adjustments are necessary based on specific material properties and drilling conditions.
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Catalog excerpts

SG Drill Series-1

SG Drill Series High performance PM-HSS Drills

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SG Drill Series-2

High performance PM-HSS Drills ■ Powder HSS with SG Coating and the tool life is 2-3 times of conventional coated drills. ■Extremely precise positioning and Stable drilled hole diameter. ■ Cut down the process and save machining time. Drilling performance of mini SG-ESS SG-ESS FUJI/ Depth/Blind Hole Cutting Fluid/Wet SG-ESS p'JIl 1 ,5mm ±^DK Depth/Blind Hole ZK^'SfflilJ^fi^y Cutting Fluid/Wet SG-ESS p'JIl Depth/Blind Hnle "nm-step prnci Cutting Fluid/Wet

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SG Drill Series-3

High accuracy even in low feed ffefctnn Competitor Hole expansion 30|jm or less Work Material Depth/Through Hole Cutting Fluid/Wet

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SG Drill Series-4

7,300 Standard stock item

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SG Drill Series-5

JJItm n-^n>3 BBrFM fauns StSS <.. -i!<ll m Stock Price • iStandard stock item Standard Drilling Conditions Warnings on using the drilling condition tables l) Adjust drilling condition according to the rigidity of machine or work clamp state 2) The table values are for drilling with water soluble cutting fluid 3) Provide suffice amount cutting fluid to the cutting point and in the flute 4) Reduce RPM and feed speeds by 20% for holes deeper than 3D 5) When for hole depth more then 3 X D deep, add step feed However, a work material and drilling condition to chip "emoval may be worse In that case,...

 Open the catalog to page 5
SG Drill Series-8

•:t™2pffi)¥pp"C^o •Standard stock item

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SG Drill Series-10

Stock Price • Standard stock iterr Standard Drilling Conditions Warnings on using the drilling condition tables l )Adjust drilling condition according to the rigidity of machine or work clamp state 2)The t: iM- ■ v: lines are for drilling with water soluble cutting rh in I 3)Provide suffice amount cutting fluid to the cutting point and in the flute 4)When for stainless drilling, add step feed 5)A work material and drilling condition to chip removal may be worse. In that case, add step feed 3)ln step feed, return to the entrance hole 7)Step feed nterva is about 0 5—1 x D In small diameter, about...

 Open the catalog to page 10
SG Drill Series-12

• T-^ - =— Cf., •Standard stock item Standard Drilling Conditions Warnings on using the drilling condition tables 1) Adjust drilling condition according to the rigidity of machine or work clampstate. 2) The table values are for drilling with water soluble cutting fluid 3) Provide sufficent amount cuutting fluid to the cutting boint and in the flute 4) Reduce RPM and feed sneeds by 20% for holes deeber than 3D or when using non-water-soluble cutting fluids 5) When for hole debth more then 3 x D deeb. add steb feed However, a work material and drilling condition to chip removal may be worse In...

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.