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NACHI Robot Catalog 2012

NACHI Robot Catalog 2012
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NACHI Robot Catalog 2012

Product catalog summary
Safety Precautions
It is essential to review all documentation, including operating instructions, before using NACHI-FUJIKOSHI robots to ensure proper operation. For applications where robot errors could threaten safety, a detailed examination of the intended use is necessary, and consultation with a NACHI-FUJIKOSHI representative is recommended. Catalog images do not include legally required safety equipment.
Company Overview
NACHI-FUJIKOSHI has been a leader in robotics since 1968, leveraging expertise in hydraulic control and automation from the machine tool industry. The company is a trusted partner in automotive production lines, offering solutions from compact operations to heavy load handling, evolving with market demands.
Automotive Robot Series
  • Ultra-fast Spot Welding Robot (SRA166/210): Increases productivity by reducing cycle times by 30% through weight reduction, higher rigidity, and faster controls. It is energy-efficient, reducing power consumption by 15%.
  • Arc Welding Robot (NB04/04L, NV06/06L): Features an arm-housed welding cable for flexible design and smooth wire feed.
  • Press Handling Robot (ST210TP): Designed for speed with a 7th axis arm for sheet metal handling.
Industrial Robot Series
  • FLEXhand Multi-purpose Gripper: Offers flexible grip strength and anti-drop function, suitable for handling irregularly shaped parts.
  • Smooth Action 7-axis Robot Arm (MR20/20L, MR35/50): Compact design for confined spaces, with IP67 rating for diverse environments.
  • Powerful Multi-purpose Robot (MC20/10L/12S, MC35/50/70): Offers top maneuverability and water ingress protection for machine tending.
  • Compact Handling Robot (VS05G/B/W/BW): Provides high speed and accuracy for precision tasks.
Palletizing and Heavy Load Handling
  • 4-axis Palletizing Robot (LP130/180): Flexible and agile for various shapes and sizes.
  • Heavy Load Robots (SC300F, SC400L, SC500, SC700): Capable of handling loads from 300 kg to 700 kg, suitable for large objects like auto bodies.
  • Glass Substrate Handling Robots (SJ80C, SJ120C, ST133CF/166CF/210CF, SC400LC): Designed for clean-room environments, handling 5th to 10th generation glass substrates.
Controller and Software
The FD series intelligent robot controller features a Windows-based OS, allowing easy operation of robots and external axes from the teach pendant. It includes advanced functions and provides operational information.
Specifications
The robot system supports simultaneous control of up to 6 axes, with an option for 8. It uses AC servo motors and an absolute encoder for precise positioning. The programming system allows for teaching and playback with a capacity of 9,999 programs stored in 256 MB flash memory. External memory support includes USB devices.
Operation Panel and Safety
The operation panel includes a mode switch for teaching/playback, emergency stop, and other control buttons. Safety functions comply with PLd (category 3) standards, ensuring secure operation.
Construction and Protection
The robot controller is housed in a fully enclosed cabinet with IP54 protection and indirect cooling via a heat exchanger. It operates on a primary power supply of 200-220 VAC with a standby power consumption of 0.13 kVA.
Environmental Conditions
The system operates within an ambient temperature range of 0 to 45°C and humidity levels of 20 to 85% without condensation.
Additional Features
The system supports various fieldbus options, additional I/O signals, and visual sensor functions. It includes a built-in visual sensor for conveyor tracking and palletizing functions.
Applications
The robots are used in spot welding, arc welding, seam welding, press tending, handling and transport, palletizing, assembly, deburring, and polishing. These applications enhance productivity and safety in manufacturing environments.
Teach Pendant and Software
The teach pendant is compact with a touch screen interface, supporting multiple languages. The FD on Desk software allows for program analysis, cycle time determination, and PLC logic editing on a desktop PC.
Compliance
The system meets North American ANSI/RIA and European CE mark standards, ensuring it adheres to international safety and operational guidelines.
Global Network
NACHI-FUJIKOSHI CORP. has a widespread global presence with head offices, sales companies, branch offices, and manufacturing companies located in key regions such as China, Korea, India, Thailand, Czech Republic, Singapore, Vietnam, Malaysia, Indonesia, Australia, the United States, Canada, Mexico, Brazil, Germany, and the United Kingdom. Each location is equipped with contact details for easy communication.
Robot Systems and Services
The document emphasizes NACHI's expertise in system engineering, offering user-friendly and cost-effective robotic solutions. Key services include:
  • Training: Comprehensive training courses for operators covering robot operations, inspections, maintenance, and safety regulations.
  • Offline Programming: Simulation of robot operations before installation to ensure performance and seamless integration into assembly lines.
  • Peripheral Devices: Provision of reliable robot application devices to enhance system functionality.
  • Post-installation Support: Skilled technicians assist with setup, connection, teaching, and supervision until full operational status is achieved.
  • Emergency Response: Quick response to emergencies with specialized technicians available on-call.
  • Remote Support: Remote operation and support capabilities for global locations.
  • Maintenance and Overhauls: Regular inspections and overhauls to maintain optimal robot performance and extend lifespan.
Centralized Monitoring System
The document describes a centralized robot monitoring system that facilitates the monitoring of multiple robots via a network. This system aids in preventative maintenance by collecting statistical data, operation history, and maintenance support data.
Product Specifications
The document notes that product specifications and appearances are subject to change without notice due to performance improvements.
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Catalog excerpts

NACHI Robot Catalog 2012-2

Superior speed makes all the difference in the world 1 Automotive Robot Series

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NACHI Robot Catalog 2012-3

Industrial Robot Series Cutting edge solutions available world-wide Two mainstays of the manufacturing world NACHI-FUJIKOSHI started building robots in 1968 by leveraging hydraulic control technologies and automation know-how it accumulated in the machine tool industry since its’ inception in 1928. Since then, NACHI-FUJIKOSHI has been introducing products built upon its’ technological excellence and innovative strength, that accurately respond to market demands. Nowadays, as an irreplaceable partner, NACHI-FUJIKOSHI is working on automotive production lines, with the power and vision to lead...

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NACHI Robot Catalog 2012-4

[NACHI-FUJIKOSHI Robot Lineup: Automotive Industry] These robots are used to build cars. They support welding and stamping processes. Ultra-fast spot welding robot SRA166/210 Providing higher speeds with enhanced motion, SRA greatly improves productivity by shortening cycle times 30% (compared to its’ predecessor) through improvements in three areas: weight reduction, higher rigidity and faster controls. The compact design allows for high density robot installations, plus maintenance is streamlined for easy inspection and repair. The lighter weight manipulator, using the latest in motor drive...

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NACHI Robot Catalog 2012-5

Automotive Robot Series Press handling robot ST210TP Super rigid design with vibration damping control Arc welding robot NB04/04L NB04/04L NV06/06L increases this robots’ speed. Newly developed 7th axis arm for handling sheet metal between presses makes this robot ideal for press tending applications. By housing the arc welding cable in the arm, this robot allows great freedom of design for arc welding cell layouts, and also provides for smooth and steady wire feed during operation. Seam welding • Synchronized rotation of electrodes Rolling electrodes are synchronized plus the rotational speed...

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NACHI Robot Catalog 2012-6

[ NACHI-FUJIKOSHI Robot Lineup: Industrial Machinery] Handling robots Our product lineup includes technological elements such as vision sensors, exible hands and robots to satisfy the more demanding applications in material handling and assembly. Smooth action 7-axis robot arm MR35/50 Smooth action 7-axis robot arm 7-axis construction allows robots to be used in places MR20/20L that are small or obstructed. IP67 rating is standard, so they can be used in various environments to improve 7-axis conguration handles complex motions, the productivity through robotic automation. robot can work exibly...

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NACHI Robot Catalog 2012-7

Industrial Robot Series MC35 MC20 MC12S VS05G Compact, high-precision handling robot VS05G/B/W/BW VS05LG/B/W/BW Top speed and accuracy in its class make it perfect for work that demands accuracy, such as precision Powerful and compact multi-purpose robot MC20/10L/12S MC35/50/70 With top-of-class maneuverability, these robots have a full set of functions to accommodate a wide variety of applications. Excellent protection against water ingress allows applications in machine tending operations. assembly and machine loading. Vision sensor NV-Pro • Vision sensor is built into the controller and is...

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NACHI Robot Catalog 2012-8

[ NACHI-FUJIKOSHI Robot Lineup:Industrial Machinery] Robots for handling glass substrates, heavy loads, and palletizing Product lineup includes the LP series for high-speed palletizing, NACHI-FUJIKOSHI’s special SC series for handling large and heavy materials, and glass substrate handling robots. 4-axis palletizing robot LP130/180 4-axis palletizing robot is exible and agile. Can easily lift different shapes and sizes with multi-functional options. Applications for palletizing robots There is a wide range and variety of shapes, materials and handling methods necessary for palletizing applications....

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NACHI Robot Catalog 2012-9

Industrial Robot Series SC400L Robots for handling heavy loads SC300F SC400L SC500 SC700 SC500 SC700 Robots that can handle loads from 300 kg to 700 kg. In the past special equipment was needed to move auto bodies and engines, but now robots can handle large heavy objects. SC400LC Robots for moving glass substrates SJ80C ST133CF SJ120C ST133CF/166CF/210CF SC400LC Clean-room robots handle 5th to 10th generation glass substrates. SJ120C They are used in a variety of processes for glass substrate handling. 8

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NACHI Robot Catalog 2012-10

FD Controller Software Introducing the FD series intelligent robot controller with a Windows based OS. Robots and any external axes are easily operated from the teach pendant. Vision sensors, force sensors, and control networks are also managed from the pendant. The robot software includes many advanced functions and provides information on the robots operating condition and preventative maintenance. FD controller Fast processing High speed CPU brings huge improvement to robot cycle times, line tracking and internal processing time performance. Teach Pendant is compact with high functionality...

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NACHI Robot Catalog 2012-11

FD on Desk Teach pendant display Puts the brains of the robot controller right on your ofce computer! FD on Desk provides an actual portion of the robot control software in a format operable on your desktop PC. Use this software to: • Analyze a robot program and check for interferences prior to installation • Precisely determine the cycle time of a robot program • Make and edit the ladder logic for the robot software PLC • Learn the operation of Nachi robots • Learn many other features and functions Multi-window display assists easy operation Interference detection function Interference 10

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NACHI Robot Catalog 2012-12

Products that support a wide range of applications Our industrial robots are used to automate manufacturing processes in a wide range of applications. NACHI-FUJIKOSHI robots are hard at work in all aspects of manufacturing, such as automotive assembly lines where they weld auto bodies, move materials, de-burr, assemble and install parts. Spot welding Arc welding Spot welding guns are used by Arc weld torches mounted on our robots to weld sheet metal parts, robots are used to weld a variety of manufacturing auto bodies, frames, materials, from thin sheet metal to and their sub-assemblies. The...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.