GSX MILL VL Series

GSX MILL VL Series
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GSX MILL VL Series

Product catalog summary
Overview: The GSX VLMILL series is engineered to minimize chattering during milling operations by utilizing unequal tooth spacing and variable leads, enhancing efficiency and machining quality, especially for titanium alloys and carbon steels.
Specifications:
  • The series comprises 17 types: 8 for steel, 8 for Ti/SUS, and an additional slot type.
  • Incorporates GSXⅡ coating for improved heat resistance, wear resistance, and anti-adhesion.
Performance:
  • Tests on S50C show GSX VLMILL provides better surface quality and reduced wear compared to competitors.
  • Vibration analysis reveals smaller amplitude, resulting in clearer feed marks and superior surface finish.
Applications:
  • Ideal for side milling, grooving, and standing wall milling across various materials, including carbon steels, alloy steels, hardened steels, stainless steels, nickel alloys, and titanium alloys.
  • Capable of ultra-high-speed finishing milling.
Coating Technology:
  • GSXⅡ coating offers excellent heat resistance due to high oxidation resistance and heat dissipation.
  • Features a new multi-layered construction that enhances hardness and optimizes crystalline structure for better wear resistance and anti-adhesion.
Comparative Analysis:
  • GSX VLMILL surpasses competitors in wear resistance and surface finish quality in materials like Inconel 718 and SKD61.
  • Exhibits superior performance in oxidation resistance tests compared to other coatings.
Product Range:
  • Available in various diameters and lengths, with options for long shank and multi-flute designs.
  • Standard stock items are readily available, with specific items exclusive to Japan customers.
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Catalog excerpts

GSX MILL VL Series-2

Endmill with unequal tooth spacing and variable leads to suppress chattering ■Unequal spacing of teeth and variable leads raises quality of production by suppressing chattering. ■It specializes for Titanium alloys and for Carbon steels and the series is made. ■GSXII coating for greater heat and wear resistance, plus anti-adhesion properties. Milling condition t?]BJilK 130m/min Cutting speed OTJJEWJ XF~JU— Cutting fluid/Air blow

 Open the catalog to page 2
GSX MILL VL Series-3

Comparison of cutting face in Titanium Alloy Comparison of wear in Ni base Alloy GSXE Coating lAchieves superior heat resistance through high oxidation resistance and heat dissipation characteristics IHigh-hardness thanks to new multi-layered construction ICrystalline structure of coating optimized to improve wear resistance and anti-adhesion properties Overwhelmingly out performs the competition Evaluation of oxidation resistance After testing Selection Chart

 Open the catalog to page 3
GSX MILL VL Series-5

Milling condition tJjBJilK 91m/min Cutting Speed OTJJEWJ I7^D- Cutting Fluid/Air blow Milling condition tJjBJilK 82m/min Cutting Speed tJJri>OTJ zkit'tttsdljasy Cutting Fluid / Water Soluble Oil

 Open the catalog to page 5
GSX MILL VL Series-6

for Japan customers only □ ■#/^ftI^Jc5ffiJ$pp Available for Japan customers only

 Open the catalog to page 6
GSX MILL VL Series-7

imsm I-™? txnn >wtmm m GSX MILL VL UZ/?V*Z/<? Jfiffl ndard stock

 Open the catalog to page 7
GSX MILL VL Series-8

ailable for Japan customers only Milling condition tjjBJ/Wy ym'mmmm cutting Fimd, Cutting Speed Work Material Milling Length Comparison of work surface in SUS304 Milling condition Cutting Speed t7JBJ)bWJ 7)C)ttttTJBJ)6WJ Cutting Fluid / Water Soluble Oil

 Open the catalog to page 8
GSX MILL VL Series-9

ifSM(mm) Tolere • :H¥ffil9cn ndard stock iterr Comparison of wear in Ni Alloy Milling condition t?]BJilK 39m/min Cutting Speed tTJti S9J 7>.;5tt Cutting Fluid/Wet tTJtiS 4m Milling Length Milling condition MilK lOOm/min Cutting Speed WMtt SUS304 Work Material t?BJ5M zK>&tt Cutting Fluid/Wet tOBJS 350m Milling Length

 Open the catalog to page 9
GSX MILL VL Series-10

Available for Japan customers only

 Open the catalog to page 10
GSX MILL VL Series-11

GSX MILL VL n:/?5/lO/2 Ti'SUSffl ■ GSX MILL VL 2.5 Ti-SUSffl Stock Price • :t™2pfl)¥pp Standard stock iterr

 Open the catalog to page 11
GSX MILL VL Series-12

GSX MILL VL SLOT 2.5D fl«Ti*SUS gffl •:H¥ffil9pp ndard stock iterr Comparison with cutting force of slotting and grooving. Comparison of wear in cuts holes and then cuts grooves without stopping. Cutting Speed Work Material Cutting Fluid/Air blow tmmm xy-uu- Cutting Fluid/Air blow Cutting Speed Groove depth Feed Milling Length Cutting Speed Work Material tmmm KTMIXF^D-) Cutting Fluid/Air blow Groove depth Cuttipg Fluid/Air blow Cuttipg Speed Groove depth Feed Milling kength

 Open the catalog to page 12
GSX MILL VL Series-13

1) Use highly rigid machining center and holder. 3) When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.

 Open the catalog to page 13
GSX MILL VL Series-14

1) Use highly rigid machining center and holder 3) Use in wet condition in case of Stainless Steels, Nickel Alloys, Titanium Alloys 4) When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.

 Open the catalog to page 14
GSX MILL VL Series-15

1) Use highly rigid machining center and holder. 3) Use in wet condition in case of Stainless Steels, Nickel Alloys, Titanium Alloys. 4) Use step feed in drilling for Stainless Steels, Nickel Alloys, Titanium Alloys. The amount of the step is 0.1 D. In case of the other work material's chip is also long, the amount step is 0.1 —0.5D. 5) When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.

 Open the catalog to page 15

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.