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AQUA Drills EX 3Flutes Series

AQUA Drills EX 3Flutes Series
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AQUA Drills EX 3Flutes Series

Product catalog summary
Overview: This document provides comprehensive specifications and guidelines for drilling conditions using specific tools and materials. It includes tables of rotation speeds, feed rates, and other parameters for different materials and tool types.
Specifications:
  • Materials: The document covers stainless steels (SUS304, SUS316), ductile cast irons (FCD400), structural steels, carbon steels, alloy steels, mold steels, and hardened steels.
  • Tool Materials: The tools are made of carbide with AQ coating, featuring a helix angle of 25-30 degrees, a point angle of 140 degrees, and diameter tolerances of js6 and h6.
Drilling Conditions:
  • Standard drilling conditions are provided for AQDEXOH3F3D and AQDEXOH3F5D tools, with specific guidelines for rotation speeds and feed rates.
  • For water-soluble cutting fluids, standard conditions apply. For non-water-soluble fluids, reduce RPM and feed speeds by 20%.
  • Internal coolant usage is recommended.
  • Step feed should be used if chip removal is problematic, even if within specified drilling depths (3D or 5D).
  • Step feed intervals should be about 0.2-1xD, and the drill bit runout should be less than 0.01mm.
Tables and Data:
  • Tables list rotation speeds (min-1) and feed rates (mm/min) for various drill diameters and materials.
  • Product codes and specifications for different drill sizes and types are provided, including diameter, groove length, and total length.
  • Stock availability and pricing information are included for each product code.
Recommendations:
  • Adjust cutting conditions based on machine rigidity, work clamp, and workpiece shape.
  • Ensure proper setup of the chuck to minimize drill bit runout.
Technical Document Summary
Specifications:
The document outlines specifications for drilling tools, including the AQDEXOH3F10D and AQDEX3FR models. Key parameters include:
  • Tool Material: Carbide with AQ coating
  • Helix Angle: 25-30 degrees
  • Diameter Tolerance: js6
  • Point Angle: 140 degrees
  • Shank Diameter Tolerance: h6
Drilling Conditions:
Standard drilling conditions are provided for various materials such as structural steels, carbon steels, alloy steels, mold steels, and stainless steels. The document specifies:
  • Rotation speeds (RPM) and feed rates (mm/min) for different drill diameters ranging from 3.0 mm to 16.0 mm.
  • Adjustments for non-water-soluble cutting fluids, recommending a 20% reduction in RPM and feed speed.
  • Use of internal coolant is advised.
Procedures and Recommendations:
The document provides detailed procedures and recommendations for optimal drilling performance:
  • Adjust cutting conditions based on machine rigidity, work clamp, and workpiece shape.
  • For drilling depths up to 10D, use the specified conditions, but consider inching or step feed if chip removal is problematic.
  • For stainless steels, inching or step feed is recommended.
  • Pre-drilling guide holes with a depth of 2D-3D is advised, using a diameter 0.03mm larger than the deep-hole drill.
  • Ensure drill run-out is limited to 0.01mm for proper chucking.
Warnings:
Several warnings are provided to ensure safe and effective use of the drilling conditions:
  • Adjust conditions based on specific machine and workpiece conditions.
  • Use water-soluble cutting fluids unless otherwise specified.
  • For non-water-soluble fluids, reduce RPM and feed speed by 20%.
  • Ensure proper chip removal to avoid issues during drilling.
Stock and Pricing:
The document lists various product codes for different drill sizes, along with their stock status and reference prices.
Specifications:
The document provides detailed specifications for high precision and high efficiency 3-flute drills, specifically designed for non-ferrous metals like aluminum and copper alloys. The drills are not suitable for very hard beryllium copper. The document lists various diameters, lengths, and stock availability for these drills.

Procedures:
1. Use the drills in wet or MQL (Minimum Quantity Lubrication) conditions.
2. Ensure the prepared hole is more than 80% of the processing hole diameter.
3. Adjust drilling conditions if unusual vibrations or sounds occur.
4. Provide sufficient cutting fluid to the cutting point and in the flute.
5. For drilling depths under 3×D, use the standard table values.
6. For depths more than 3×D, reduce rotation and feed by 20% and add step seeding.
7. Depth of steps should be from 0.2 to 1 diameter.
8. Adjust drill run out to 0.01mm or less.

Standards and Tolerances:
The document specifies tolerances such as js6 for diameter and h6 for shank diameter. The twist angle is 30° and the tip angle is 180°.

Recommendations:
Ensure proper use of cutting fluids and adjust conditions based on material and machine behavior to prevent issues with chip removal.

Contact Information:
The document provides contact details for various regional offices and sales points for further inquiries and support.
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Catalog excerpts

AQUA Drills EX 3Flutes Series-1

リーマレス加工にこだわった高精度 高能率3フルー ・ ト High precision and high eciency 3 Flutes is particular about no reaming

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AQUA Drills EX 3Flutes Series-2

High precision and high eciency 3 Flutes is particular about no reaming 切削バランスに優れた3枚刃と刃先形状の最適化、 オイルホールの採用により、 ・ 高速 高送りによる高能率加工を実現 耐熱性と耐摩耗性の高いアクアEXコー トで長寿命 穴深さ10Dまでの高精度加工を可能 外部給油方式のレギュラ、 高硬度材用のハー ドが加わり用途を拡大 High performance achieved with fast feed and high speed by using oil holes and optimized cutting edge form and superior drilling balance of three utes. Better heat and wear resistance from AQUA EX coating for a super long life It is possible for hole depth until 10D to be high precision drilling Series expands to add AQDEX3FR of external coolant, AQDEX3FH of high hardness material 高精度穴加工 Highly...

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AQUA Drills EX 3Flutes Series-3

高能率 長寿命 ・ Highly efficiency Long tool life ・ 高速ノンステップ加工 送り速度1500mm/min 5D穴深さ High speed non-step drilling Feed 1500mm/min Hole depth 5D 15 Tool diameter Cutting Speed Feed Speed Hole Depth Hole enlargement Cutting conditions Work Material Cutting Fluid/Water-soluble cutting uid 実加工時間1.2秒/穴 加工長150m以上 True processing time 1.2 sec/hole processing length 150m over 外部給油でも長寿命 Long tool life even if external coolant 1600穴加工後の摩耗と切りくず Wear and chip after drilling 1600 holes Cutting conditions Cutting Speed Feed Speed Hole Depth Work Material Cutting Fluid/Water-soluble cutting uid S50C 5D ノンステップ加工動画 WEB...

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AQUA Drills EX 3Flutes Series-4

リーマレスでも可能な高精度穴を高能率加工 It is possible to be high efficiency drilling for highly precise hole by no-reaming Deep hole drilling of 10D for SUS304 穴拡大量 mm Hole enlargement Cutting holes precision drilling 継続可能 Possible to continue Cutting conditions Tool diameter Feed Speed Work Material 水溶性切削油剤 内部給油 Cutting Fluid/Water-soluble cutting uid Internal lubricating oil-hole Feed Speed Cutting Speed Vertical Machining Center (BT40) Hole Depth/Through Hole Cutting Speed Cutting conditions Cutting Fluid/Water-soluble cutting uid Guide Hole Hole Depth/Blind Hole SUS304でも長寿命 Long tool life with SUS304 切削長60m加工後摩耗...

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AQUA Drills EX 3Flutes Series-5

リーマレス加工で工程 時間を短縮 ・ Shortening of process and time by no-reaming Construction machine piston part S45C (200HB) Usual processing Processing time WEB VIDEO S50C No reaming comparison of usual processing Cutting conditions Tool diameter Work Material Cutting conditions Demand for hole precision Hole Depth Demand for hole precision φ14H7 Achieved! Shortening of process Achieved! Machining time reduced 60% Shortening of process and processing time 従来加工 切削条件 Cutting Speed Feed Speed Hole Depth/Through Hole Horizontal Machining Center (BT40) 水溶性切削油剤 内部給油 Cutting Fluid/Water-soluble cutting uid Internal...

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AQUA Drills EX 3Flutes Series-6

□ 特定代理店在庫品 □ Available for Japan customers only  ● 標準在庫品 ● Standard stock item

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AQUA Drills EX 3Flutes Series-7

25,500 □ 特定代理店在庫品 □ Available for Japan customers only  ● 標準在庫品 ● Standard stock item Standard Drilling Conditions 被削材 Work Material SS400 S50C FC250 Structural Steels Carbon Steels SCM440H NAK HPM Alloy Steels Heat treated Steels SKD61 NAK HPM Mold Steels Hardened Steels Hardened Steels Feed mm/min Feed mm/min Feed mm/min Feed mm/min Feed mm/min Feed mm/min Warnings on using the drilling condition tables 1Adjust cutting conditions according to the situation, such as rigidity of machine, work clamp, and shape of workpiece. 2Cutting conditions listed here use water-soluble cutting fluid. 3Reduce...

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AQUA Drills EX 3Flutes Series-8

● 標準在庫品 ● Standard stock item

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AQUA Drills EX 3Flutes Series-9

参考価格 Price 31,200 ● 標準在庫品 ● Standard stock item Standard Drilling Conditions 被削材 Work Material SS400 S50C FC250 Structural Steels Carbon Steels SCM440H NAK HPM Alloy Steels Heat treated Steels SKD61 NAK HPM Mold Steels Hardened Steels Hardened Steels Feed mm/min Feed mm/min Feed mm/min Feed mm/min Feed mm/min Feed mm/min 切削条件ご利用の注意 1機械剛性やワーククランプ、 加工部形状などの状況により切削条件を調整してください。 2 この切削条件は水溶性切削油剤を使用した場合です。 3不水溶性切削油剤の場合には回転数と送り速度を20%下げてください。 4内部給油でお使いください。 5 この切削条件表は、 穴あけ深さ10D以下に適用ください。 ただし、 被削材や加工条件により切りくず排出性が悪くなることがあります。 その場合には所定の 穴深さ以下であってもインチング送りまたはステップ送りをしてください。 6 ステンレス鋼の場合、 インチング送りまたはステップ送りを行ってください。...

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AQUA Drills EX 3Flutes Series-10

● 18,600 ● 標準在庫品 ● Standard stock item Standard Drilling Conditions 被削材 Work Material SS400 S50C FC250 Structural Steels Cast Irons SCM440 NAK HPM Alloy Steels Heat treated Steels SKD61 NAK HPM Mold Steels Hardened Steels Hardened Steels Feed mm/min Feed mm/min Feed mm/min Feed mm/min Feed mm/min Warnings on using the drilling condition tables 1Adjust drilling condition according to the rigidity of machine or work clamp state. 2The table values are for drilling with water soluble cutting fluid. 3In non water soluble cutting fluid, reduce the rotation and feed by 20% 4Use the table values for...

 Open the catalog to page 10
AQUA Drills EX 3Flutes Series-11

● 標準在庫品 ● Standard stock item Standard Drilling Conditions 被削材 Work Material Feed mm/min Feed mm/min Feed mm/min Feed mm/min 切削条件ご利用の注意 1機械剛性やワーククランプ、 加工部形状などの状況により切削条件を調整してください。 250HRC以下の被削材にはアクア ドリルEXスタブ、 アクア ドリル オイルホール3フルー ト3Dを推奨します。 3 この切削条件表は、 穴あけ深さ3D以下に適用ください。 4穴あけ深さが3Dを超える場合にはステップ加工を行ってください。 ただし、 被削材や加工条件により切りくず排出性が悪くなることがあります。 その場合には所定の穴深さ以下であっても ステップ送りをしてください。 5 ステップ送りは穴の上面まで戻してください。 6 ステップ量は0.51Dを目安にしてください。 7 ドリルの振れを0.01mm以下におさえてチャ ッキングしてください。 Warnings on using the drilling condition tables 1Adjust drilling condition according to the rigidity of machine or work clamp state. 2Recommend...

 Open the catalog to page 11
AQUA Drills EX 3Flutes Series-12

□ 特定代理店在庫品 □ Available for Japan customers only  ● 標準在庫品 ● Standard stock item

 Open the catalog to page 12
AQUA Drills EX 3Flutes Series-13

□ 特定代理店在庫品 □ Available for Japan customers only  ● 標準在庫品 ● Standard stock item

 Open the catalog to page 13
AQUA Drills EX 3Flutes Series-14

参考価格 Price □ 特定代理店在庫品 □ Available for Japan customers only ● 標準在庫品 ● Standard stock item

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AQUA Drills EX 3Flutes Series-15

□ 特定代理店在庫品 □ Available for Japan customers only 1本包装 Sold one per package Standard Drilling Conditions 被削材 Work Material FCD400 Ductile Cast Irons FCD700 Ductile Cast Irons SS S-C Structural Steels Carbon Steels ADC12 Aluminum Alloy Casting 送り速度 Feed mm/min 送り速度 Feed mm/min 送り速度 Feed mm/min 送り速度 Feed mm/min Feed mm/min 1上記条件は加工穴径の80以上の下穴があいている場合の切削条件です。 2下穴がない場合はアクア ドリル3 フルー トを推奨します。 3加工穴精度が要求される場合には、 ッ ウェ ト加工を推奨します。 4 ドライ加工の場合は、 回転数、 送り速度ともに上表の70以下にしてください。 5 ドライ加工の場合、 冷却および切り屑除去のためにエアーブローを行ってください。 6 ワークや機械により振動や異音が発生するときは、 状況に応じて切削条件を変更してください。 7 この切削条件は水溶性切削油剤を使用した場合です。 8切削油剤は加工点や ドリル溝へ十分に供給してください。...

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AQUA Drills EX 3Flutes Series-16

 □ Available for Japan customers only Standard Drilling Conditions 被削材 Work Material 直径 mm 切削条件ご利用の注意 1 ッ ウェ ト加工もしくはミス ト加工でご使用下さい。 2アルミニウム合金、 銅合金などの非鉄金属用の ドリルです。 高硬度のベリリウム銅には適しません。 3DLCDZ3Fは必ず加工穴径の80%以上の下穴をあけて下さい。 4 ワークや機械により振動や異音が発生するときは、 状況に応じて切削条件を変更してください。 5切削油剤は加工点や ドリル溝へ十分に供給してください。 6 この切削条件表は穴あけ深さ3D以下に適用ください。 7穴あけ深さが3Dを超える場合には回転数と送り速度を20%下げてください。 8穴あけ深さが3Dを超える場合にはステップ加工を行ってください。 被削材や加工条件により切りくず排出性が悪くなることがあります。 その場合には所定の穴深さ以下であってもステップ送りをしてください。 9ステップ量は0.21Dを目安にしてください。 10 ドリルの振れを0.01mm以下におさえてチャ ッキングしてください。 Warnings on using the drilling condition tables 1Please use the drilling in wet condition...

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