AQUA Drill Series

AQUA Drill Series
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AQUA Drill Series

Product catalog summary
Overview of AQUA Drill Series
The AQUA Drill Series introduces the AQUA Drill EX, designed for high-speed and high-efficiency drilling. It features new flute geometry and AQUA EX coating, providing stability even in small machining centers. The series caters to a wide range of materials from low carbon steels to hardened steels.
Specifications and Variants
  • AQUA Drills EX Stub and Regular: Available in diameters from φ2.0 to φ16.0, suitable for wet and dry conditions.
  • AQUA Drills 3Flutes: Offers precision drilling with balanced 3-flute design, available in φ3.0 to φ16.0.
  • AQUA Micro Drills: For diameters φ0.2 to φ1.99, recommended for wet conditions when under 1mm.
  • AQUA Drills Hard: Suitable for materials with hardness over 60HRC, available in φ2.0 to φ12.0.
  • AQUA Drills with Mist-Hole: Designed for 3D, 5D, and 7D applications, supporting wet and MQL conditions.
  • AQUA Drills NWDX: Indexable inserts for larger diameters φ18.5 to φ36.0, recommended for wet conditions with internal lubrication.
Performance and Advantages
  • High Efficiency and Precision: The AQUA Drill EX series is known for its high-speed drilling capabilities and precision, thanks to its advanced flute geometry and coating.
  • Chip Management: Features like raindrop-shaped pockets and smooth flutes enhance chip breakup and ejection.
  • Durability: The AQUA EX coating improves wear and heat resistance, while the strong carbide alloy core prevents chipping and bending.
Application and Material Compatibility
  • The series covers a wide range of materials including structural steels, carbon steels, alloy steels, stainless steels, titanium alloys, cast irons, aluminum alloys, and copper alloys.
  • Selection charts are provided to guide users based on drilling depth and work material.
Recommendations and Best Practices
  • For precision drilling, wet conditions are recommended.
  • Use internal lubrication for indexable inserts.
  • Ensure proper fire prevention measures due to the risk of sparks and high temperatures during cutting.
Conclusion
The AQUA Drill Series, with its diverse range of products and advanced features, offers solutions for various drilling needs, ensuring high efficiency, precision, and durability across different materials and conditions.
Specifications and Procedures
The document provides detailed specifications for the AQUA Drill series, including product codes, diameters, groove lengths, total lengths, shank diameters, stock availability, and reference prices. The prices are noted as of October 2008.
Drilling Conditions
Drilling conditions are specified for various materials such as structural steels, carbon steels, cast irons, alloy steels, pre-hardened steels, mold steels, hardened steels, and ductile cast irons. The document provides rotation speeds and feed rates for different drill diameters under both wet and MQL (Minimum Quantity Lubrication) conditions.
Key Data from Tables
The tables list various drill models with their respective dimensions and prices. For example, the AQMH5D series lists drills with diameters ranging from 4.1mm to 16.0mm, with corresponding groove lengths, total lengths, shank diameters, and prices. The AQMH7D series and NWDX series are similarly detailed.
Recommendations and Best Practices
Ensure proper machine rigidity and use appropriate cutting fluids based on the material and drilling conditions. Adjust rotation and feed rates according to the type of cutting fluid used. Implement step feeding for deeper holes to improve chip removal efficiency.
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Catalog excerpts

AQUA Drill Series-2

mmmmxtmmmmx<ommTOT KUJU Standard of high efficiency drilling and highly accurate drilling AQUA drill EX, enter the stage Realize high speed/high efficiency drilling with new flutes geometry and AQUA coating, even a small machine shows processing stability. Support wide needs from low carbon steels to hardened steels. Deep pockets Raindrop shaped pockets improve chip breakup True blue Aqua EX coating keeps the smoothness. resists wear, and improves heat resistance. Flowing curves Curved cutting edges maintain Smooth flutes Smooth flutes have great chip Delicate cuts Proprietary cutting edge treatment...

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AQUA Drill Series-3

Covers a wide range of jobs than the existing Aqua and Aqua EX drills SDM(BS%) Feed

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AQUA Drill Series-4

QAQDEXS ycypjiVEXT.S'y AQDEXR ycypjiVEXw^j.^ NWDX ycypjiwvjDX | Stable high efficiency drilling in wide range from low to high speeds. mJ AQUA Drills EX Stub ^^.\J^ mS ^H#m I I AQUA Drills EX Regular Improve in chip removal with new flutes geometry. Reduce cutting force, and realize stability drilling. Raise heat-resistant/wear-resistant with AQUA EX coating, and improve in high-speed Wear comparison after 3653 hole drilling AQUA Drills EX Regular tDSJSft Drilling condition Drill Depth Cutting speed Feed Cutting Tool life comparison in S10C. EDUSft Drilling condition Cutting spee fflQ<W%ftM£iffl$...

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AQUA Drill Series-5

For stable drlling with wide range of application. II II mJ M\ AQUA Drills NWDX Type Balanced design provides stable high-precision drilling. 3 types of chip breakers and 2 types of materials mean many types of work materials can be drilled. AQUA Drill series 0 3

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AQUA Drill Series-6

It is suitable for accuracy drilling grade reaming due to balanced 3flutes Precision drilling due to balanced 3flut.es. Low cutting load due to original thinning geometry. fi^StlfM Conventional process EDSJSft Drilling condition Cutting speed Depth Blind hols —SSttiW Finish in one tool Tool change Reaming grade | 'SJ^U^i^t APHID!! Drilled precision according to drilling condition EDUSft Drilling condition Depth Through

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AQUA Drill Series-7

«il»BOKSS«a)Sfb Drilled High precision and long tool life in Carbon Steels JPIT^IS Holes EDUSft Drilling condition Drill Depth Through Cutting speed Work material diameter according to work materials High precision and long tool life in Alloy Steels JPIT^IS Holes tDSJSft Drilling condition Cutting speed Depth Through High precision in hardened Mold Steels EDUSft Drilling condition Cutting speed Cutting fluic It is suitable for high feed drilling in cast hole and tapping hole. AQUA Drills 3Flut.es with end cutting teeth High corrective force for position displacement when drilling cast holes in...

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AQUA Drill Series-8

AQDS 7C7PJ1V7,$>7 AQDR ycypjivw^j.^ AQMD ycy^cnpjii It is suitable for high speed drilling in wet condition and drilling in dry condition AQUA Drills Stub AQUA Drills Regular Drilling efficiency in wet condition is 2.5 times of competitors. It is possible to get long tool life in wide range of drilling condition. K^^fjjjnlimits Comparison dry drilling Drilling of Carbon Steels (AQDS) EDUSft Drilling condition Crill Stuh Cutting speed Depth Blind hole Drilling of Alloy Steels (AQDR) EDUSft Drilling condition Crill Regular Drilling of Alloy Steels (AQDS) CompefitorA CompefitorB CompetitorC CompetitorD...

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AQUA Drill Series-9

| Stable drilling and high reliability in drilling small diameter holes. AQUA Micro Drills Micro grain carbide and high rigidity body. Small drilling load by body clearance and thinning. S^UrcTv!^IStable drilling pert EDUSft Drilling condition Cutting speed Step feec Depth Blind hole Drilling of Alloy Steels in wet condition AQUA Drill series 0 7

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AQUA Drill Series-10

IAQDH ^i^KUJbn-K AQDFC ycypjivpc It is possible to drill hardened material (50-70HRC). AQUA Drills Hard High stiffness tool design prevent sudden breakage from micro chipping. High efficiency and long tool life. EDUSft Drilling condition Depth Through Competitor Blind hols Life comparison of drilling in Hardened Mold Steels EDUSft Drilling condition Drill Depth Through Cutting speed Work material Life comparison of drilling in Hardened HSS EDUSft Drilling condition Depth Blind hole Cutting speed Work materia 8 ^ AQUA Drill series

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AQUA Drill Series-11

Realize long tool life drilling in FC, FCD, and Low carbon steels. Realize longer life by hard metal for Cast Irons and aqua coating. New design cutting edge form corner wear curb. Wide flute width Cutting edge form | Can use it without re-coat in re-sharpening | Life comparison FC250 dry drilling Wear comparison in 1000 drilling EDUSft Drilling condition Jnll Depth Through Cutting speed Work materia -eed Cutting fluid Air blow AQUA Drill series 0 9

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AQUA Drill Series-12

#AQMD ycy^cnpjmmm AQUA Micro Drills

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AQUA Drill Series-14

AQDEXS TCTWmxA-siy sfss AQUA Drills EX Stub ¥f±(Unit): mm/R(yenI

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AQUA Drill Series-15

Tolerance of drill dia. • : Stocked The reference price is the one as of October, 2008. AQUA Drill series 0 I 3

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AQUA Drill Series-16

AQDEXR ^i^KUJbExu^'a^ss AQUA Drills EX Reguler ¥f±(Unit): mm/R(yenI

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AQUA Drill Series-17

IAQDEXR TCTWMlE-XV^n.^m. The reference price is the one as of October, 2008 AQUA Drill series % ] 5

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AQUA Drill Series-18

AQDS y^ywii^y^m AQUA Drills Stub 1 60 AQUA Drill series

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AQUA Drill Series-19

The reference price is the one as of October, 2008 AQUA Drill series 0 1 7

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AQUA Drill Series-20

AQDR y^ywiiw^^m AQUA Drills Regular

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AQUA Drill Series-21

¥f±(Unit): mm/R(yenI

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AQUA Drill Series-22

AQMD ycy^capjimmm^ l Standard Drilling Condition AQUA Micro Drills 1. Adjust drilling condition according to the rigidity of machine or work clamp state 2. Wet condition are for drilling with water soluble cutting fluid 3. In non water soluble cutting fluid, reduce the rotation and feed by 20% 4. Do not use the high speed drilling in wet condition in using non water soluble cutting fluid 5. Drilling Aluminum Aloys, Ught Metals, Stainless Steels are not recommended 6. Use air blow for cooling and the chips exclusion in dry process 7. By sparks during cutting, or heat by breakage, or hot chips,...

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AQUA Drill Series-23

AQDEXR yzywiiExw^^mm* l Standard Drilling Condition AQDEXS T^T^UibEXT^^'P AQUA Drills EX Stub High speed condition attention matter in use refers to page 20 AQUA Drill series 02 1

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AQUA Drill Series-24

AQDS ycypjiVT.S'ymmi't AQDR -FCypjivw^j-^wmm* I Standard Drilling Condition I AQDS T'9~F\^M\*'7<9~J AQUA Drills Stub High speed condition An attention matter in use refers to page 20 22 # AQUA Drill series

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.