Catalog excerpts
ULTRA-PRECISION ASPHERIC GENERATOR ULTRA-PRECISION PRISM GRDDVE CUTTING MACHINE NAND ASPHER NAND GROOVER
Open the catalog to page 1Ultra-precision Aspheric Generator NANO ASPHER ASP ASP ASP 01A 3p ASP-E 5p ASP 30X 7p ASP 01X 8p ASP 30 9p Work samples 10p Element technologies 11p Ultra-precision Prism Groove Cutting Machine NANO GROOVER AMG AMG AMG 62P 13p AMG 42P 15p AMG 71P 16p Element technologies 17p Work samples and measuring systems 18p 2
Open the catalog to page 3U LTRA-PRECIBIDN ASPHERIC GENERATOR NAND ASPHER SERIES High-performance Standard Machine iNachi-Fujikoshi proprietary technology achieved high speed and high accuracy in a compact size. iThe machine have been made more compact to reduce the footprint to 70% of that of existing models. ■Introducing the hydrostatic screw drive system that achieves high-speed feed rates of 1,200 mm/min. I High-stiffness tool spindle with motor drive is available as an option for high-load grinding. Unproved accuracy of hydrostatic slide and screws achieve high positioning accuracy and stable surface finish....
Open the catalog to page 4U LTRA-PRECIB !□ N ASPHERIC GENERATOR NAND ASPHER SERIES Excellent machine for producing high-precision molds for small lenses. lOptimized slide configuration provides high-precision and superior straightness.Reduces microscopic swell on work lOn-machine measuring system is standard equipment.Measuring range +/- 75 degrees.Workpiece does not need to be taken off iShape analysis software now includes grindwheel-wear analysis function.Improved analysis and compensation functions shorten time for compensation processes. iSaved space and reduced space required for machine installation to 60% of...
Open the catalog to page 6U LTRA-PRECIBIDN ASPHERIC GENERATOR NAND ASPHER SERIES Supporting optical industries on the cutting edge ix-Y-zwuiajismfiii (BM) .i-vmm (cm awmj&t&j. Workpiece examples iNon-axisymmetric surfaces of 1-0 lenses iDies for non-axisymmetric surfaces of video projector mirrors ■Digital still camera lens molds IDies for pickup lenses iMulti-axis configuration supports a wide range of different types of die production with X, Y, Z-axes, tool rotation axis (B-axis), and work rotation axis (C-axis). iMolds for large or small work pieces can be machined for optical components with non-axisymmetric...
Open the catalog to page 8High-performance Non-axisymmetric Surface Generator ix-Y-zwuiajismfiii (BM) .i-vmm (cm awmj&t&j. Workpiece examples iNon-axisymmetric surfaces of f-0 lenses ■Digital still camera lens molds iDies for pickup lenses iMulti-axis configuration supports a wide range of different types of die production with X, Y, Z-axes, tool rotation axis (B-axis), and work rotation axis (C-axis). lAble to machine molds for small non-axisymmetric surface optical components. iBoth fly cutting and grinding of dies for non-axisymmetric surfaces are possible by changing tool spindle setup. iCutting and grinding of...
Open the catalog to page 9NAND ASPHER SERIES High-performance Non-axisymmetric Aspheric Generator ix-Y-zfik i-vmm (cm <Dmmt &u Workpiece examples iNon-axisymmetric surfaces of f9 lenses ■Digital still camera lens molds iDies for pickup lenses iMulti-axis configuration supports a wide range of different types of die production with X, Y, Z-axes and work rotation axis iMolds for large or small work pieces can be machined for optical components with non-axisymmetric surfaces. iBoth fly cutting and grinding of dies for non-axisymmetric surfaces are possible by changing tool spindle setup. iCutting and grinding of dies...
Open the catalog to page 10Samples ASP Samples Machinig Sample by NANO ASPHER ASP01A Mold core for a DVD lens with parallel grinding method Form accuracy P-V 50 nm (on-machine measuring system) Mold Cutting tool Machining method Surface roughness Ra 2.3 nm (Form Talysurf) Hard metal 6 R 2.2 spherical 1.5 cylindrical diamond wheel X-Z-B Parallel grinding DOE mold core via Diamond turning Shape (Form Talysurf + on-machine measuring system) Mold Ni-P plating 30 R 30 spherical with 8nm steps Cutting tool Diamond bite Machining method Turning Smooth finishing surface without quadrant protrusion Shape (on-machine measuring...
Open the catalog to page 11ELEMENT TECHNOLOGIES Hydrostatic structure High-precision aspherical & non-axisymmetric surface generator uses fully hydrostatic configuration of a type never before seen in the world. The spindle, slide and feed screw drive systems are all configured in a structure without any metal contact at all. The machine ensures smooth maneuverability and fine positioning accuracy unparalleled in the world. On-machine measuring system In addition to the absolute mechanical accuracy, on-machine high- precision measurement is essential to high precision machining on Using unique technologies, we have...
Open the catalog to page 12Hydrostatic bearings are used for the B-axis table. Direct drive motor achieves high rotational precision and stability with noncontact drive system. Machining precision is not affected by discrepancies in tool shape because processing with tools and grinding wheels are done as single-tool point. Tool and work piece interference is uncommon when machining small dies. ASP Element technologies B-axis table Not using B-axis Using B-axis 12
Open the catalog to page 13U LTRA-PREC IB IDN PRISM GRDDVE CUTTING MACHINE NAND GROOVER SERIES Supporting optical industries on the leading edge ■High-feed rate for planer processing improved 20 times over conventional methods (compared to fly cutting) ■Attain maximum 20 m/min high-speed feed rate. Stable accuracy is maintained even at high feed rate by using a combination of hydrostatic slides and linear motors for the work axis (X) and the tool axis (Y). ■Improved accuracy of hydrostatic slide and screw in the z-axis (the tool feed axis) ■Tool position is smoothly controlled with 0.035 nm resolution. ■The C axis...
Open the catalog to page 14U LTRA-PRECIBIDN PRISM GRDDVE CUTTING MACHINE NAND GROOVER SERIES ■Wm'BffiiNPDA^y—hPC^(D^/K-'l'SS5:&4"i>tU/c BFor producing mold for light guide plate for small size of LCD's Maximum workpiece size: 380x380 (mm) [17inch (16:9), 18 inch (4:3)]
Open the catalog to page 16I For large LCDs for liquid crystal televisions Maximum workpiece size: 710 x 450 (mm) [32 inch (16:9)]
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