Specifications and Features
The document outlines advanced gear machining techniques, focusing on hard hobbing and hard gear honing. It emphasizes the capability to perform both rough and finish machining on a single machine, reducing the need for specialized equipment. Precision in machining shafts and small modules is highlighted.
Hard Hobbing
Hard hobbing is described as a method for finishing gear surfaces post-quenching, which reduces costs by using versatile machinery. It is suitable for high-precision work on shafts and small modules, with detailed specifications for hob tools provided.
Tool Features
The document discusses solid carbide hobs with advanced coatings for extended tool life and high precision, comparing tool life and performance with competitors.
Performance and Cutting Conditions
Performance metrics for various tools are provided, including cutting speed, feed rate, and material hardness, with comparisons of tool life and wear resistance.
Ultra-Precision Machining
Ultra-precision machining techniques such as internal gear shaving and high-speed shaving are covered, which improve gear accuracy and reduce noise in planetary gear systems.
Rotary Cutter Features
The benefits of spiral blades for smooth cutting surfaces and reduced burrs are discussed, highlighting the cutter's ability to handle long sizes and its compact design.
Conclusion
The document provides a comprehensive overview of advanced gear machining techniques and tools, emphasizing precision, efficiency, and cost-effectiveness.
Overview: The document details specifications and features of ultra-precision machining tools developed by Nachi for high-precision applications in industries such as electronics, automotive, and aerospace.
Specifications and Features:- Lens Mold Processing: Equipment supports mold production for lenses with high-speed hydrostatic lead screw drive and high positioning accuracy.
- Light Guide Plate Machining: Capable of producing molds for light guide plates with high-speed processing and accuracy.
- Helical Broaching: Describes a broaching machine for super compact modules with high precision.
- End Mills: Offers ultra-high precision with a unique ball shape for improved surface finish.
- Drilling Tools: The AQUA Drill series offers high performance with excellent heat resistance and lubrication.
Performance and Applications:- Suitable for various materials including carbon steels and mold steels.
- Applications include internal gears for automatic transmissions and high-precision drilling and milling.
Key Advantages:- High-speed and high-precision capabilities.
- Compact design for space efficiency.
- Maintenance-free operation.
- Flexibility in production with automated control systems.
Features:
Describes ultra-hard coated end mills for mold making and general parts processing, available in various dimensions.
Drilling Conditions:
Specifies conditions for a 6mm tool with a cutting speed of 80m/min and a feed rate of 0.2mm/rev.
Contact Information:
Provides contact information for Nachi-Fujikoshi Corporation's offices worldwide.
Additional Notes:
Catalog content is subject to change for product improvement, and unauthorized reproduction is prohibited.
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