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GSX MILL VL Series

GSX MILL VL Series
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GSX MILL VL Series

Product catalog summary
Overview: The document introduces the GSX VLMILL series of endmills, emphasizing their design to suppress chattering through unequal teeth spacing and variable leads, which enhances production quality by reducing vibrations during milling operations.
Key Features:
  • Unequal Teeth Spacing and Variable Leads: These features help suppress chattering, resulting in high-quality machining.
  • GSX II Coating: Offers superior heat and wear resistance, along with anti-adhesion properties, due to its optimized crystalline structure.
Product Lineup:
  • For Carbon and Alloy Steel: Models like GSXVL4-2.5D and GSXVL6-2.5D are suitable for medium hardness steel.
  • For Titanium and Stainless Steel: Models such as GSXVL4T-2.5D are designed for difficult-to-machine materials like titanium alloys.
  • For Grooving and Pocket Milling: The GSXVLSLT3-2.5D model is optimized for these operations.
  • For Roughing and High Hardness Steel: Models like GSXVLRE4-2.5D and GSXVLH6-2.5D cater to roughing and high hardness steel applications.
Performance Comparisons:
  • Oxidation Resistance: The GSX II coating shows superior oxidation resistance, limiting oxidation to 0.3μm compared to competitors.
  • Vibration Suppression: The GSX VLMILL series significantly reduces vibration amplitude, resulting in clearer feed marks and improved surface finish.
  • Wear Resistance: The series demonstrates lower wear rates in materials like S50C and Inconel 718 compared to competitor products.
Applications: The endmills are suitable for a variety of materials including carbon steel, alloy steel, titanium alloys, stainless steel, and high hardness steels. They are used in operations such as side milling, grooving, and pocket milling.
Conclusion: The GSX VLMILL series offers a comprehensive solution for high-quality machining across various materials, with enhanced durability and performance due to its innovative design and coating technology.
Specifications: The catalog lists rotation speeds (min-1) and feed rates (mm/min) for different materials and hardness levels, including specific parameters for side milling and grooving with detailed depth of cut (ap, ae) recommendations.
Procedures:
  • Use highly rigid machining centers and holders for stable processing.
  • For dry milling, use an air blow.
  • Wet conditions are recommended for stainless steel, nickel alloy, and titanium alloy.
  • If chattering occurs, reduce rotation and feed rates or decrease the depth of cut.
Recommendations:
  • For high hardness steel, specific rotation and feed rates are provided for different mill diameters.
  • High-speed and conventional milling conditions are outlined with corresponding depth of cut values.
Contact Information: The document provides contact details for various regional offices and sales points for inquiries about cutting conditions, tool selection, product pricing, and availability.
Notes: The catalog content is subject to change without notice, and unauthorized reproduction is prohibited.
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Catalog excerpts

GSX MILL VL Series-2

■roan • WJ - RC*D , uowm&m . nafianx«m Endmill with unequal teeth spacing and variable leads to suppress chattering ■Unequal spacing of teeth and variable leads raises quality of production by suppressing chattering. ■GSXII coating for greater heat and wear resistance, plus anti-adhesion properties. ■GSX MLL VL series has an extensive lineup. For Carbon Steel and Alloy Steel / For Titanium Alloy and Stainless Steel / For Grooving and Pocket Milling / For Roughing / For High Hardness Steel For Carbon Steel / Alloy Steel / Medium Hardness Steel ©:H)H Excellent OM Good SEP No market SU;£"t*/u

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GSX MILL VL Series-3

Unequal spacing of teeth and variable leads ^^^P^^^ll Unequal spacing of teeth *^I^U— Variable leads Suppressing chattering First Second Third Fourth First Second Third Fourth GSXE Coating ■Achieves superior heat resistance through high oxidation resistance and heat dissipation characteristics ■High-hardness thanks to new multi-layered construction ■Crystalline structure of coating optimized to improve wear resistance and anti-adhesion properties Heat resistance for superior to competitors Oxidation resistance evalucation (Calo test crater after being held for 1 hour Oxidation resistance tests...

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GSX MILL VL Series-4

GSX MILL VL for Carbon Steel, Alloy Steel, Medium Hardness Steel Comparison of S50C work surface smoothness Comparison of wear and work surface in S50C Milling condition Big damage at the early stage Cutting Speed Feed Speed Work Material Cutting Fluid Please scan QR code by smart phones or mobile phones. You can watch video. Side Milling & Grooving GSX MILL VL for Titanium Alloy, Stainless Steel, Nickel Alloy J Comparison of pocket milling in Titanium Alloy Comparison of wear in Inconel 71 8 Milling condition Cutting Speed Feed Speed Work Material Cutting Fluid Milling Length Please scan QR...

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GSX MILL VL Series-5

Comparison of wear after grooving 1 Om with S50C Milling condition Cutting Speed Feed Speed aplOmm ;ilPI Work Material Cutting Fluid Water Soluble Milling Length Please scan QR code by smart phones or mobile phones. High efficiency roughing Comparison of wear after 70m side milling with SKD1 1 (60HRC) !□—~T Corner Relief ■±sW Boundary Milling condition Cutting Speed Work Material Cutting Fluid Milling Length aplOmm aeO.l Please scan QR code by smart phones or mobile phones. For High Hardness Steel

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GSX MILL VL Series-6

Jffl Alloy Steel Medium Hardness Steel Hffl Alloy Steel Medium Hardness Steel

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GSX MILL VL Series-7

jffl Alloy Steel Medium Hardness Steel GSX MILL VL Long Shank 1.5D Jffl Alloy Steel Medium Hardness Steel • :H¥ffil9cn Standard stock item ssoc mmmxcDBmm Milling condition tJjBJilK Cutting Speed iSDSS Feed Speed ffl>OTJ Cutting Fluid Milling condition tJjBJilK Cutting Speed ISDJIS Feed Speed •fSr^Jfcr Work Materia tDBJM Milling Length

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GSX MILL VL Series-8

Hffl Alloy Steel Medium Hardness Steel Hffl Alloy Steel Medium Hardness Steel □ ■ #/^ftI^Jc5ffiJ$pp able for Japan customers only Zl-j—^mmm^ Corner R tolerance: +0.02--0.0 1

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GSX MILL VL Series-9

imsm I-™? txnn >wtmm >mi jffl Alloy Steel Medium Hardness Steel GSX MILL VL Long Shank Radius 1.5D Jffl Alloy Steel Medium Hardness Steel GSX MILL VL Multi-Flutes Radius 2.5D □—-t—¥SrHS# Corner R tolerance: +0.02--0.0 1 • :H¥ffil9pp Standard stock iterr 9\-^^^i Outer diameter tolerance: +0.0

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GSX MILL VL Series-10

uutm ITT-MI ticnn <fr,iii?jF nrjie Ti'SUSffl For Titanium Alloy ■ GSX MILL VL 4D TVSUSfH For Titanium Alloy Stainless Steel Nickel Alloy ailable for Japan customers only Comparison of work surface in SUS304 A'UUT. Burr less Milling condition Cutting Speed Feed Speed Work Material Cutting Fluid Milling Length Milling condition Cutting Speed Feed Speed ffl/'OTJ Cutting Fluid

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GSX MILL VL Series-11

GSX MILL VL Long Shank 1.5D TVSUSfH For Titanium Alloy Stainless Steel Nickel Alloy TVSUSfH For Titanium Alloy Stainless Steel Nickel Alloy • :H¥ffil9cn ndard stock iterr Comparison of wear in Inconel 718 GSX MILL VL nytti/vy? 1.5D Ti-SUSffl After 350m milling, wear and work surface in SUS304 Milling condition Cutting Speed Feed Speed Work Material Cutting Fluid Milling Length Milling condition Cutting Speed Feed Speed Work Materia Cutting Fluid Milling Length

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GSX MILL VL Series-12

GSX MILL VL 5SJ77> 2.5D Ti'SUSffl For Titanium Alloy GSX MILL VL Radius 2.5D ?,ta,lnlP^ Steel Nickel Alloy TVSUSfH For Titanium Alloy Stainless Steel Nickel Alloy for Japan customers only □—-y— ^SrFS^ Drner R tolerance: +0.02--0.0 1 □—-t—^SrFS^ orner R tolerance: +0.02--0.0

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GSX MILL VL Series-13

GSX MILL VL Long Shank Radius 1.5D TVSUSfH For Titanium Alloy Stainless Steel Nickel Alloy GSX MILL VL #39 ?V7Z 2.5D Ti'SUSffl For Titanium Alloy GSX MILL VL Multi-Flutes Radius 2.5D I ?,ta,lnlP^ Steel Stock Price • :H¥ffil9cn ndard stock iterr □—-y—¥SrF@# Drner R tolerance: +0.02--0.0

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GSX MILL VL Series-14

For Grooving and Pocket Milling Cutting Fluid/Air blow Cutting Speed Groove depth Feed Speed Hole Groove Milling Length Groove

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GSX MILL VL Series-15

For High Hardness Steel • :H¥ffil9cn ndard stock iterr •:H¥ffil9cn Standard stock item

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GSX MILL VL Series-16

1) Use highly rigid machining center and holder. 3) When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.

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GSX MILL VL Series-17

3) Use in wet condition in case of Stainless Steel, Nickel Alloy, Titanium Alloy, 4) When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cut.

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GSX MILL VL Series-18

Standard Milling Condition For Titanium Alloy / Stainless Steel / Nickel Alio: 1) Use highly rigid machining center and holder. 3) Use in wet condition in case of Stainless Steel. Nickel Alloy, Titanium Alloy. 4) Use step feed in drilling for Stainless Steel, Nickel Alloy, Titanium Alloy, The amount of the step is 0,1 xDc n case of the other work material's chip is also long, the amount step is 0,1 -~0.5xDc 5) When chattering occurs, reduce the rotation and feed rate, or reduce the depth of cu

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GSX MILL VL Series-19

1') S/tl./cMIS-fTS/cSi, Btt0&S?iJS0Bl*« • t\)W— SfiSffl bT<££U> 1) Use highly rigid machining center and holder. 2) Recommend dry milling (air blow) 3) When chattering occurs, reduce the rotation and fee

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.