Catalog excerpts
FM ALLOY DURO-SP DURO-V5 DURO-V2 Steels for precision die Blanking punch The DURO Series is high performance steel for die that exceeds P/M high-speed steel with a balance of wear resistance and toughness 2 High wear resistance than P/M high-speed steel in high friction speed range (adhesive wear range) SP, V5 3 Superior toughness than P/M high-speed steel V2 V2 V5 Matrix High-speed steel P/M HSS Toughness 1 Toughness decrease is small even if surface roughness worsens SP, V5, V2 Better Features SP M2 D2 Wear resistance Better
Open the catalog to page 1Change in bending strength Shimadzu Autograph Sample: 5×10×60 mm Charpy impact testing machine Sample: 5×10×60 mm Notch: None Span: 50 mm 120 DURO-V2 DURO-V2 Charpy impact value (J/cm2) Bending strength (GPa) 6 Change in impact value DURO-V5 4 P/M HSS DURO-SP 2 80 DURO-V5 40 DURO-SP Feature 3 DURO-V2 has superior toughness 0 Ground surface Surface roughness worsening (Electro discharge machining) Ground surface Toughness decreases due to worsening of surface roughness Steel grade DURO-SP DURO-V5 DURO-V2 P/M HSS Advancement of wear Remaining tool marks 0 Rough surface due to EDM worsening...
Open the catalog to page 2Failure process Toughness Superior Toughness with condition of surface wear DURO-SP and DURO-V5 are better against wear on die 1. DURO-SP has superior wear resistance so development of unevenness due to wear is slow 2. DURO-V5 has great resistance to generation and expansion of cracks Condition after the same shot DURO-V5 2. Difference in crack generation and resistance to expansion Wear Cracking Expansion Chipping DURO-SP Based on the conditions after the same shot usage (see ), the DURO-SP has better wear resistance than P/M HSS so the wear is not as advanced (see 1 in diagram). Comparing...
Open the catalog to page 3Heat treatment conditions Salt bath heat treatment (example of standard conditions) 1160°C 580°C A(s) AC A(s) AC AC T (min) Hot bath quenching 550°C 850°C 580°C 580°C AC 1160°C DURO-SP Until inside and outside are uniform Hot bath quenching 550°C 850°C A(s) A(s) DURO-V5 560°C 560°C AC T (min) T (min) Until inside and outside are uniform AC AC T (min) T (min) DURO-SP and DURO-V5 up to 10 mm up to 2/5 inch 80 to 190 60 Diameter or Thickness Heating time A(s) Tempering time T (min) 10 to 25 2/5 to 1 190 to 310 90 1100°C Until inside and outside are uniform Hot bath quenching 550°C 850°C 25 to...
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