DLC Drill & DLC-mill Series - 23 Pages

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DLC Drill & DLC-mill Series

Catalog excerpts

Practical use cutting tool by DLC coat for the first time in the world Realize high-speed wet condition and dry condition of aluminum alloy. DLCIi "Diamond Like Carbon" Lowfrictional coefficient, and smooth chip flow by DLC coat. DLC coat hardness is high with 4000HVfrom 3500HV. Prevent adhesion of aluminum alloy. Smoothing wear-resistant coat surface. Chip of DLC Coated insert Uncoated Carbide Drill Chip of Uncoated insert Selection Chart DLC-HSS drill Coating Sizes Work Material mmrn Drilling pa9e Condition Aluminum Alloys *nI Cutting Fluids Drilling Depth J-iKH Milling Page...

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DLCV-r^DKUJU DLCHUJUb* High-speed drilling in wet process & dry drilling. Dry drilling is possible with DLC coat. Non-step feed is possible at hole depth of 5 times of drill diameter by special groove form. High precision drilling by adoption of end mill shank. Uncoated Carbide Drill Uncoated Carbide Drill Uncoated Carbide Drill

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DLC Microdrill & DLC Drill regular Stocked Sizes WHttft Cutting Condition

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Super smooth finished surface. Realize smooth chip discharge by DLC coat and most suitable end mill design. WiU^^ Milling Condition Machined surface by DLC-mil Uncoated Carbide end mill Surface roughness by wet milling

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WiUlM^ Milling Condition WiJRc* :40m (milling length) Flank wear I Localized flank wear DLC-mill Radius Surface roughness ■ DLCS.Il'^VTT. nyyn— Air blow DLC-mill Radius

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Stocked Sizes DLC-mill Sharp Corner DLC-mill Long Sharp Corner WHttft Cutting Condition P.19

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It can be processed into deep pocket milling continuously from slotting. By the adoption of the end teeth which has excellent chip flow and well-balanced three flutes, efficient slotting is possible. High efficiency pocket milling of depth to 4 times of diameter is possible. Even deep side milling is excellent in machining precision by high rigidity Non-step slotting of 1D depth is possible. Deep Side milling Milling Condition Good finish surface roughness DLC-mill SLOT Long Shank

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DLC-mill SLOT Long Shank Stocked Sizes WHttft Cutting Condition P.20-21

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3 dimensions of high efficiency machining is possible. DLC coated Ball End Mill. High efficiency milling by wide gash design. High precision and excellent cutted surface. DLC-mill Ball Hits Performance Dry milling of Aluminum alloy WiU^^ Milling Condition Wet milling of Aluminum alloy tSiU^f^ Milling Condition SSfcMiIl>K5^ Carbide Ball End Mill

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DLC-mill Ball Stocked Sizes IVAN INACHI 2DLCR | Ttt'-ju^g WHttft Cutting Condition P.22

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DLC coated inserts ahead of anti-adhesion. Features Super fine finish Excellent anti-adhesion Applicable to dry-milling Stable chip discharge Long tool life Steady Wear-resistant

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for X's-mill WAVY series □LC-Coated Inserts Anti-adhesion & Surface roughness MM : ADC 12 OTJiS : 7.5m OTJ^I'FF : f=0.20mm/*k aa=5mrru ar=10mm Dry (—SBWet) Stocked Sizes Nose Radius Applicable types Applicable WAVY series XSWMM XSWMM Recommended milling conditions

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DLC-HSS Drill As for DLC-HSS Drill, drilling more stable than carbide drill is possible. Efficiency more excellent than Carbide drill and long life. Excellent smooth chip flow by adopted special flute design. A little adhesion and stable drilling Drilling Condition Stocked Sizes DLC-HSS Drill Uncoated Carbide Drill IVAN I NACHI DLCHDI mi WHttft Cutting Condition

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DLC-HSS Mill DLC-HSS Mill is long life than carbide end mill. Long life than Carbide end mill. Optimum flute design for milling of aluminum alloys. Milling Condition DLC-HSS Mill Uncoated Carbide End Mills Stocked Sizes WHttft Cutting Condition P.23

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DLC Microclrill & DLC Drill regular 1 .When using low speed machines, use the maximum speed and adjust the feed rate. 2.Maximum depth of drilling is 5D in dry process. Use wet process or MQL process in drilling of over 5D depth.

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Standard Cutting Condition 1. When using low speed machines, use the maximum speed and adjust the feed rate. 2. In wet-milling, increase 1.25 times of feed. 3. In groove milling, reduce the rotation to 70%, and the feed to 25% of table values.

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DLC-mill SLOT Long Shank iHffl^ft IIJHJPI Conventional Condition Side Milling fllHfflfilJroilif? )ifflHI|cDt§it?

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Standard Cutting Condition DLC-mill SLOT Long Shank mWkit iJSJPI High Speed Condition Side Milling Using slotting depth, under 1 time of end mill diameter. 1 .When using low speed machines, use the maximum speed and adjust the feed rate. 2.When dry milling, reduce the rotation and feed to 70%. n dry slotting, reduce the rotation to 70% , and the feed to 20% of table values 3.Adjust milling condtion when unusual vibration, different sound occur by cutting.

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DLC-mill Ball S^^ft Conventional Condition D : i > K i/l<*f-S R:*'-;i-*g D: Dia. of Mill R: Ball Radius 1. When using low speed machines, use the maximum speed and adjust the feed rate. 2. When dry millingfrecommend air blow), reduce rotation and feed by 70% of table values. 3. Adjust milling condition when an usual vibration, different sound occur by cutting.

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Standard Cutting Condition DLC-HSS Drill 1. In dry-process, reduce the rotation and the feed to 70%. 2. Recommend "DLC-mill for aluminum" in milling of Cast Alloy Aluminum(AC4, ADC12). 3. In groove milling, reduce the rotation to 60%, and the feed to 40% of table values. 4. When using low speed machine, use maximum speed and adjust the feed rate. 5. Adjust milling condition when unusual vibration, different sound occur by cutting.

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