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Ball Screw Support Bearings

Ball Screw Support Bearings

Ball Screw Support Bearings

Product catalog summary
Assembly Manual Overview:
This document provides detailed procedures for assembling ball screw support bearings, focusing on shaft housing assembly. It includes preparation steps, grease injection, bearing mounting, and testing operations.
Preparations Prior to Assembly:
Ensure a clean workspace and have all necessary tools ready. Select appropriate grease, with a recommended fill of 40-50% of the bearing's internal space. Secure the outer ring axially using a bolt, maintaining a clearance gap of 0.010mm to 0.020mm for back-to-back bearings.
Grease Injection to Bearings:
Use the correct type of grease as per Table 2. Calculate the grease amount using the formula: Grease Amount (g) = [Grease specific gravity] × [Internal Space Volume] × V%.
Mounting a Bearing:
Ensure the shaft and housing are clean and measure their dimensions to confirm they meet specifications. Follow the recommended fits in Tables 1.1 and 1.2. Pay attention to bearing direction and combination marks as shown in Figure 1.
Checking the Shaft and Housing:
Verify the shaft and housing for size, roundness, taper, surface roughness, shoulder squareness, and corner radii. Ensure they conform to design specifications.
Test Operation:
After assembly, start the equipment manually or at low speeds to check for free rotation and absence of abnormal noise. Gradually increase to medium and high speeds for further checks.
Adjustment Methods:
Adjust the outer ring clearance reduction gap (Δ) and shaft pre-tension as needed. Use the provided methods and tables for guidance.
Tables and Figures:
Several tables provide critical data, including recommended fits, grease types, internal space volumes, clearance reduction gaps, and shaft nut tightening forces. Figure 1 illustrates bearing set combinations and symbols.
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Catalog excerpts

Ball Screw Support Bearings-1

Ball Screw Support Bearings Assembly Manual

 Open the catalog to page 1
Ball Screw Support Bearings-2

Assembly Procedures 1 Preparations prior to Assembly First choose a clean location. And all of the necessary tools and equipment should be on hand before beginning any bearing mounting procedure. 2 Checking the Shaft and Housing The shaft and housing should not have dirt or chips. Then measure and record the values to confirm correct size, roundness, taper, and surface roughness, as well as shoulder squareness and corner radii for the shaft and housing to ensure they are within the designed specifications. Recommended shaft fit and housing fit are shown in Tables 1.1 and 1.2. Shaft 1 3 Grease...

 Open the catalog to page 2
Ball Screw Support Bearings-3

A continuation of Procedure 4 (Mounting a Bearing). Bolt the press-fit cover to the housing. The bolts are tightened in a diagonal and several times. The Example of Methods for Adjustment of the Outer Ring Clearance Reduction Gap (Δ) 1. Measure the depth (a) of a housing. 2. After piling the bearings in the same direction on a press-fit cover, measure the height (b) from the end face of a press-fit cover. Because exact height cannot be measured if an oil film is between bearings when piling the bearings, push bearings strongly. When measuring the height, always pile the bearings in the same direction,...

 Open the catalog to page 3
Ball Screw Support Bearings-4

Table 1.1 Shafts and Recommended Fit Unit: ym Thread nominal diameter (mm) Lead angle Thread surface friction angle Mean diameter of nut bearing surfce (mm) Coefficient of friction of nut bearing surface (»0.15) Coefficient of friction of thread surface («0.15)

 Open the catalog to page 4
Ball Screw Support Bearings-5

Ball Screw Support Bearing TAB Series Boundary dimensions (mm) Bearing no. Rotation speed limit (3) (rpm) Axial limiting load (2) (kN) Grease lubrication Note (1) Minimum r for inner ring bore is 0.6. (2) When the axial load is on a 2-row or 3-row arrangement, the values in the table should be multiplied by 2 and 3 respectively. (3) Rotation speed limit for medium preload (preload code GM). Bearing Number Designation Non-mark Open Type NACHI LR : Contact Seal, NK : Non-Contact Seal NSK DDG : Contact Seal FAG RS : Contact Seal Accuracy Bearing Bore Diameter Bearing Type Code Single Universal (Combination...

 Open the catalog to page 5
Ball Screw Support Bearings-6

Tokyo Head Office URL:http://www.nachi-fujikoshi.co.jp E-mail:[email protected] : Shiodome Sumitomo Bldg. 17F 1-9-2 Higashi-shinbashi, Minato-ku, Tokyo 105-0021, JAPAN Tel: +81-(0)3-5568-5111 Fax: +81-(0)3-5568-5206 Toyama Head Office : 1-1-1 Fujikoshi-Honmachi, Toyama 930-8511, JAPAN Overseas Companies ASIA and OCEANIA Sales NACHI SINGAPORE PTE. LTD. No.2 Joo Koon Way, Jurong Town, Singapore 628943, SINGAPORE Tel: +65-65587393 Fax: +65-65587371 VIETNAM REPRESENTATIVE OFFICE, HO CHI MINH 4Fl., Yoco Bld., 41 Nguyen Thi Minh Khai St., Dist.1, Ho Chi Minh, VIETNAM Tel: +84-8-3822-3919...

 Open the catalog to page 6

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