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AQUA Drills EX Power Feed

AQUA Drills EX Power Feed
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AQUA Drills EX Power Feed

Product catalog summary
Overview: The document is a technical catalog for Power Feed AQUA Drills, providing detailed specifications, cutting conditions, and performance comparisons with competitor products. It includes contact information for sales offices and distributors.
Specifications: Detailed specifications for different drill models are provided, including tool diameter, groove length, and shank diameter. Stock availability and pricing information are also listed.
Cutting Conditions: The document outlines formulas for calculating cutting speed and feed rate, with examples for specific materials and tool diameters. General guidelines for processing conditions based on workpiece material types are included.
Performance and Recommendations: Power Feed AQUA Drills are noted for high precision and long tool life, even in ultra-high-speed drilling conditions. Improved chip evacuation and reduced thrust allow for stable processing at higher feed rates compared to competitors.
Comparative Analysis: Performance comparisons with competitor products highlight the superior tool life and efficiency of AQUA Drills in machining centers and lathe operations. Graphs and tables illustrate reduced thrust and improved chip removal capabilities.
Key Features: The drills are designed for high-speed feeds with minimal chip jamming, offering significant improvements in tool life and machining accuracy. Correct cutting conditions are emphasized to maximize performance.
Product Specifications: Various product codes are listed with specifications such as groove length, total length, shank diameter, stock availability, and reference price. Units are in millimeters and Japanese yen.
Stock and Pricing: Products are categorized by availability: standard stock items and items available only through specific agents. Prices range from 3.60 to 16.00 yen.
Cutting Conditions: Detailed cutting conditions for different materials are provided, specifying rotation speeds and feed rates for various diameters.
Recommendations: Adjust cutting conditions based on machine rigidity and workpiece holder. Use water-soluble cutting oil; reduce speed and feed by 20% for non-water-soluble oils. Not suitable for aluminum, light metals, or stainless steel. Use air blow for cooling in dry processes. Implement fire prevention measures due to potential sparks and heat. Applicable for hole depths up to 4xDc; use step-feed machining if chip discharge performance deteriorates. Control drill bit amplitude to below 0.02mm, or 0.01mm for high-speed cutting. Re-grinding of drill bits should be limited to 1xDc to maintain chip discharge performance.
Procedures: Users are advised to adjust cutting conditions based on machine rigidity, workpiece holder, and machining shape. For dry processing, air blow is recommended for cooling and chip removal. Step-feed machining is suggested when chip discharge performance deteriorates.
Safety Measures: Fire prevention measures are crucial due to the risk of sparks and hot chips. The document emphasizes controlling drill bit amplitude and regrinding limits to maintain performance.
Regrinding Recommendations: Regrinding should be limited to 1xDc to avoid deteriorating chip discharge performance. Users are encouraged to contact the company for regrinding services.
Contact Information: The document lists contact details for various regional offices and emphasizes that product specifications may change without notice.
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Catalog excerpts

AQUA Drills EX Power Feed-2

Power Feed 効率の改善 Improvement of efficiency Improvement of the tool life Chip removal 切りくずが詰まりやすい NC旋盤加工や マシニングセンタでの超高送り加工で、 高精度、 長寿命を実現 ■スラス ト低減と切りくず分断性に優れた刃先、 溝形状の採用により、 従来の3倍の超高送りでも安定加工が可能 ■切りくず分断性を向上し、 切りくず排出性に劣るワーク回転での旋盤加工においても抜群の排出性を実現 ■驚異的な超高送り加工においても、 長寿命、 高精度加工が可能 Realize high accuracy and longer tool life in ultra high speed drilling in machining center or turning machine where chip jamming is easy to occur. ■ Even the traditional 3 times higher feed can also be stable processing,   by adopting good geometry of cutting edge and flutes for reducing thrust cutting force, chip breaking...

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AQUA Drills EX Power Feed-3

AQUA Drills Power Feed 超高送り加工でも長寿命 マシニング加工の超高送りでも他社を圧倒する長寿命。 さらに切りくずが詰まりやすい旋盤加工でも安定した長寿命を実現 Ultra-high-speed feed also has a long tool life When using a machining center for ultra-high-speed feed processing, Power feed drills have an overwhelming tool life. In addition, there is a stable performance in lathe machine which is liable to cause chip clogging. Compare the tool life of using machining center Compare the tool life of using lathe 送り量 0.5 : 6mm/ e[送り量/工具径= rv 7%] Feed amount:0.56mm/rev [Feed amount/Tool Diameter=7%] Is about 3x the normal feed 加工穴数 Number of holes Slip occurs 切削速度 8 :...

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PF2D P^PFJJlEXK^-^-f-F AQUA Drills Power Feed h8135° IMWB H-r^HSttBi ftrnft fctfnS VMgffii BSEH

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aqua Drills ex Power Feed

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AQUA Drills EX Power Feed-7

aqua Drills ex Power Feed

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AQUA Drills EX Power Feed-8

工具材料 コーティング 直径許容差 ねじれ角 シャンク径許容差 Power Feed LIST 9852 商品記号 Code 商品記号 Code

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aqua Drills ex Power Feed

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AQUA Drills EX Power Feed-10

• Standard stock item. □ Available for Ja

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AQUA Drills EX Power Feed-11

(1) Please adjust the cutting condition according to the mechanical rigidity and the workpiece holder and the shape of the machining place. (2) This table shows the cutting condition under which water-soluble cutting oil is used. If using non-water-soluble cutting oil, reduce the speed and feed rate by 20%. (3) Less suitable for processing aluminum, light metal, stainless steel. (4) Use air blow for cooling and the chip exclusion in dry process. (5) By sparks during cutting, or heat by breakage, or hot chip, there is danger of fire. Take fire prevention measures. (6) This cutting condition table,...

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Power Feed AQUA Drills Cutting conditions of the calculator 工具径 (Dc) ×円周率 (π) ×回転数 (n) (m/min) 1000 Cutting speed(Vc)= Feed speed Feed amount(f)= Rotation Feed amount Tool diameter Cutting speed(Vc)= Feed rate= Tool diameter × π × Rotation Feed amount(f)= Feed rate= 一般的な加工条件の目安 General recommendations of the processing conditions パワーフィー ドの送り率 Cutting speed (mm/min) General feed rate (%/Dc) Feed rate of Power Feed (%/Dc) Workpiece material 一般構造用鋼 炭素鋼 ねずみ鋳鉄 ・ ・ Structural steel Carbon steel Gray cast iron 合金鋼 調質鋼 ・ Alloy steel Heat-treated steel ダイス鋼 プレハー ・ ドン鋼 Mold steel Pre-hardened steel 高硬度鋼...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.