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Product catalog summary
Overview: Nabtesco's Precision Reduction Gear RV™ series, including the E, C, and Original Series, are designed for precise motion control in applications like factory robots and machine tools. These gears are compact, lightweight, and rigid, offering minimal backlash and rotary vibration for accurate positioning.
Key Features:
  • E Series: Integrated angular ball bearings for reliability and cost reduction, 2-stage reduction for reduced vibration, and a pin & gear structure for low backlash.
  • C Series: Similar to E Series but with a hollow shaft for space-saving and cable support.
  • Original Series: External support structure for larger moments and reduced diameter installation.
Applications: Used in robot arms, swing axes, and indexing tables, offering space-saving designs and environmental resistance.
Technical Information:
  • Speed Reduction Principle: 2-stage reduction with spur and epicyclic gear for balanced load.
  • Model Codes and Rating Tables: Detailed codes and tables for selecting gears based on speed and torque.
  • Design Points: Considerations for mounting bolts, input gears, and lubricant specifications.
Company Background: Nabtesco, formed from a merger, focuses on motion control technologies across various industries.
Specifications: Details on dimensions and tolerances for components like O-rings, crucial for compatibility and performance.
Model Codes: Explanation of coding system for identifying gear models, aiding in accurate ordering.
Rating Table: Lists output speed, torque, and input capacity for model selection based on performance.
Technical Information: Includes rated torque, service life, and efficiency, emphasizing assembly accuracy and lubrication.
Installation Guidelines: Instructions for installing gears, stressing assembly accuracy and proper component mating.
Design Considerations: Advises on assembly design accuracy to prevent vibration and uneven torque.
Reduction Gear Selection Process:
  • Calculation and Verification Steps: Calculate inertia moment, torque, and operation pattern.
  • Selection Methods: Tentatively select a model and verify torque and speed conditions.
  • Operating Environment Verification: Check temperatures and refer to specific values.
  • Load and Torque Calculations: Calculate inertia and load torque for acceleration/deceleration.
  • Model Code Selection Examples: Set selection items based on rotational transfer.
  • Verification of Shock Torque and Load: Ensure shock torque is within limits.
  • Final Selection: Choose a model that meets all conditions.
Reduction Gear Model Selection and Service Life Evaluation:
  • Tentative Selection: Select a model like RV-20E based on requirements.
  • Verification of Maximum Torque: Ensure acceleration/deceleration torque meets conditions.
  • Verification of Output Speed: Check allowable speed against average speed.
  • Verification of Shock Torque: Ensure shock torque is within allowable limits.
  • Verification of Thrust Load: Check thrust and moment loads are within range.
  • Service Life Verification: Calculate service life to meet requirements.
  • Motor Torque Limitation: Ensure motor torque does not exceed limits.
  • Backdriving Torque: Consider backdriving and no-load running torque.
  • Efficiency and Low Temperature Characteristics: Evaluate efficiency and performance under conditions.
Specifications and Design Considerations:
  • Design guidelines for motor shaft and keyway dimensions.
  • Examples for straight and tapered shafts, and oil seal areas.
  • Detailed dimensions and gear specifications for various models.
Specifications: Outlines automotive involute spline specifications, including dimensions and tooth profile.
Lubrication: Recommends Nabtesco VIGOGREASE for gears, with instructions on lubricant amounts.
Installation and Maintenance: Guidelines for gear installation, emphasizing alignment and torque settings.
Warranty and Support: Nabtesco offers a warranty for design or manufacturing defects, excluding misuse.
Appendix: Includes formulas for inertia calculation and customer support contact information.
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Catalog excerpts

RV-1

Precision Reduction Gear RV E Series / C Series / Original Series

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RV-2

Contributing to society with our ‘Moving it. Stopping it.’ technologies Nabtesco's Nabt Nabte co's ' technologies te techn ogies ec echnologies es support ng supporting supporting upportin pp ppo societ society society o iet t ty Nabtesco manufactures products which are used in everyday life. Our high-accuracy components are essential for moving objects; they may be rarely visible, but are the foundation of everyday objects that you see moving and wonder how. Nabtesco’s technologies are found throughout objects that move and stop people’ s lives. Do or s Ro bo ts Precision reduction gears precisely...

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RV-3

CONTENTSWho is Nabtesco? The key words for Nabtesco are ‘motion control'. We use our strengths in the fields of component and systems technologies to develop highly creative products. Through the Nabtesco Group as a whole, we can also utilize our advantage of expertise to maximum effect in order to further enhance these strengths. In the air, on land and at sea, we have a large share in various fields of both international and domestic markets. Nabtesco will continue to evolve by utilizing its strengths in many fields and by exploring the possibilities of the future. April 2002 Initiation of...

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RV-4

Precision reduction gear RV™ The RV E, C, and Original Series are family of planocentric reduction gear mechanisms designed for precise motion control. The mechanisms incorporate a large number of simultaneously engaged gear teeth, and have compact, lightweight and highly rigid construction that is strong against overloading. Furthermore, minimal backlash, rotary vibration and inertia assure rapid acceleration, smooth motion and extremely accurate positioning. The Precision Reduction Gear RV is ideally suited for precision mechanical control in factory robots, machine tools, and assembly and...

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RV-5

Features and construction of E series Integrated angular ball bearings Benefits: • Increases reliabilty • Reduces overall cost Main bearing Attributed to: • Built-in angular ball bearing construction improves the ability to support external loads, increases moment rigidity and maximum allowable moment. • Reduces the number of components required. • Simplifies installation. 2-stage reduction Benefits: • Reduces vibration • Reduces inertia (GD2) Attributed to: • Low speed rotation of the RV gear reduces vibration. • Reduced size of the motor coupling part (input gear) lowers intertia. All main...

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RV-6

Precision reduction gear RV™ Features and construction of C series Hollow shaft structure • Cables and other lines can pass through the reduction gear • Allows space saving design Main bearing Integrated angular ball bearings Benefits: • Increases reliabilty • Reduces overall cost Spur gear p gear Attributed to: • Built-in angular ball bearing construction improves the ability to support external loads and increases moment rigidity and maximum allowable moment. As a result, this model can be used for the rotary axis. • Reduces the number of components required. • Simplifies installation. 2-stage...

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RV-7

Features and construction of Original series 2-stage reduction Benefits: • Reduces vibration • Reduces inertia (GD2) Hold flange Attributed to: • Low speed rotation of the RV gear reduces vibration. • Reduced size of the motor coupling part (input gear) lowers intertia. All main elements are supported on both sides Benefits: • Higher torsional stiffness • Less vibration • High shock load capability Detail: • Crankshafts are supported on both sides of the reduction gear as shown below. Shaft + hold flange Crankshaft through hole Crankshaft through hole RV gear Rigid supporting structure Clearance...

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RV-8

Application examples C series Robot swing axis • Allows space-saving design • Main bearing is not required on robot side. Robot arm • As cables can be passed through the arm, environmental resistance increases. • Wider operating angle. Indexing table • The table can be made into a hollow shaft struct

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RV-9

Robot wrist axis As shown in the figure(right), the input gear can also be supported within the reduction gear mechanism. Pl e a s e c o ntac t N a bte s c o fo r m o re details. Original series Robot swing axis

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RV-10

Principle of speed reduction 1st stage …Spur gear reduction • An input gear engages with and rotates spur gears that are coupled to crankshafts. Several overall gear ratios can be provided by selecting various first stage ratios. 2nd stage …Epicyclic gear reduction • Crankshafts driven by the spur gears cause an eccentric motion of two epicyclic gears called RV gears that are offset 180 degrees from one another to provide a balanced load. • The eccentric motion of the RV gears causes engagement of the cycloidal shaped gear teeth with cylindrically shaped pins located around the inside edge of...

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RV-11

Rotary direction and speed ratio Both the E series and Original series may be used in various ways. The following figures show six combinations of the rotary direction and speed ratio. Use the following figure to select a mechanism most suitable for your application. 1. Case fixed, shaft output 2. Shaft fixed, case output Input: Input gear 1 i =— R 5. Shaft fixed, input gear output Input: Input gear 1 — i=— — — R–1 4. Case fixed, input gear output 3. Input gear fixed, shaft output Reduction gear Speed increasing gear Input: Shaft Input: Case 6. Input gear fixed, case output •The “i” in the above...

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RV-12

Principle of speed reduction Rotary direction and speed ratio The rotary direction and speed ratio of the C series are shown below. 1. Case fixed, shaft output 2. Shaft fixed, case output Input: Input gear 1 i = — R1 Input: Input gear 1 — i = — — R1-1 4. Case fixed, input gear output 5. Shaft fixed, input gear output Reduction gear Speed increasing gear Input: Shaft Input: Case 3. Input gear fixed, shaft output 6. Input gear fixed, case output Installation example (motor installed on case side of reduction gear) 1. Case is fixed, shaft output 2. Shaft fixed, case output Mechanism block drawing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.