K/L PUMP & MOTOR

K/L PUMP & MOTOR
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K/L PUMP & MOTOR

Product catalog summary
K/L Series Pump & Motor Overview
The K/L Series includes hydraulic pumps and motors for applications such as snow and ice control, farm bodies, and tow trucks. It is divided into K and L series, each with distinct pump sizes and capabilities.

Specifications
  • K Series: Offers seven pump sizes from 4 to 17 GPM at 1000 RPM.
  • L Series: Offers seven pump sizes from 14 to 30 GPM at 1000 RPM.
  • Features a bi-rotational design, high-grade cast iron construction, and a 4-port design.
  • Operates at speeds of 600-3600 RPM and pressures up to 3000 PSI (207 BAR).
  • Undergoes 100% quality testing with SPC for assurance.

Construction Features
  • Includes bronze pressure-balanced wear plates with Teflon coating.
  • Utilizes high-efficiency, low-noise ground gears.
  • Equipped with premium heavy-duty roller bearings and high-pressure shaft seals.
  • Features dowel pin construction for the L Series.

Model Number Construction
Model numbers detail pump type, series, design number, GPM, shaft size and type, pressure relief options, rotation, port location and type, and mounting flange.

Performance Specifications
  • K Series: Maximum RPM ranges from 2500 to 3600, with maximum PSI up to 3000.
  • L Series: Maximum RPM ranges from 2500 to 3000, with maximum PSI up to 3000.

Installation and Dimensions
Provides detailed dimensions for direct and remote mount options, with specific measurements for each model.

Additional Specifications
  • Avoid using Teflon tape on pipe ports.
  • Maximum temperature is 200ºF (93ºC).
  • Recommended filtration is 10 Micron.
  • For water-based fluids, reduce pressure by 500 PSI.

Weight and Torque Limitations
Includes approximate weights for each model and shaft torque limitations to ensure proper application and performance.

Pump Performance and Specifications
Details performance data for pumps, focusing on average output in U.S. gallons at 2500 PSI (175 BAR) across various speeds (RPM), including both non-metric and metric flow capacities for K and L series pumps.

Oil Recommendations
Guidelines include viscosity ranges, foam resistance, rust and corrosion inhibitors, and oxidation stability. Special considerations are advised for cold weather operations, ensuring viscosity does not exceed 7500 SUS (1600 cST) at startup.

Troubleshooting Guide
Outlines common hydraulic issues such as aeration, cavitation, slow pump response, oil heating, foaming, and actuator slippage. Solutions include adjusting oil levels, changing oil types, cleaning components, and ensuring proper pressure settings.

Warranty Information
The Muncie Cast Iron/Roller Bearing Pump/Motor Series “K” or “L” comes with a one-year warranty against defects in material and workmanship. The warranty is void if unauthorized repairs are made or if the pump is used on different equipment than initially installed. Rebuilt units retested at Muncie Service Centers receive an additional one-year warranty.

Contact Information
Muncie Power Products, Inc. provides contact details for further inquiries and support, including phone numbers, fax, email, and website information.
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Catalog excerpts

K/L PUMP & MOTOR-2

K/L SERIES PUMP & MOTOR FEATURES K SERIES: SEVEN PUMP SIZES — 4, 6, 8, 11, 13, 15, 17 GPM @ 1000 RPM (15, 23, 30, 42, 49, 57, 64 LPM @ 1000 RPM). L SERIES: SEVEN PUMP SIZES — 14, 16, 19, 23, 25, 27, 30 GPM @ 1000 RPM (53, 61, 72, 87, 95, 102, 114 LPM @ 1000 RPM). BI-ROTATIONAL PUMP/MOTOR — Designed to meet both application needs with a single unit. Bi-rotational feature reduces inventory requirements even further. HIGH GRADE CAST IRON — Castings are poured from high-grade iron to meet the high performance requirements of your application. VERSATILE 4-PORT DESIGN — N.P.T. or SAE porting at both...

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K/L PUMP & MOTOR-3

K/L SERIES PUMP CONSTRUCTION BRONZE PRESSURE BALANCED WEAR PLATES WITH TEFLON COATING PORT I.D. CAP PLUGS AND CASTING STAMP GEARS GROUND FOR HIGHEST EFFICIENCY AND LOWEST NOISE DOWEL PIN CONSTRUCTION (L SERIES ONLY) DIRECT OR REMOTE FLANGES MOTOR CASE DRAIN (Most Models) HIGHEST GRADE FASTENERS IN THE INDUSTRY WITH ANTICORROSION COATING CAST IRON 3-PIECE FEA ANALYSIS PREMIUM HEAVY DUTY ROLLER BEARINGS Muncie Power Products, Inc. HIGH PRESSURE SHAFT SEALS WITH SPIRAL RETAINER (MOST MODELS)

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K/L PUMP & MOTOR-4

K SERIES MODEL NUMBER CONSTRUCTION TV P K 1 08 – 02 B P B B – 30 Tandem Versatile TV (Delete for Single Pumps) (Not Available on PKS) Pump P Optional Pressure Relief (Delete if not required) 30—Std 3000 PSI (207 Bar, Fully Adjustable) Rotation B — Bi-rotational L — Left Hand Specify with R— Right Hand Relief Option Port Location B — Both side and rear S — Side Ports (Tandem Only) Port Type P — Pipe Thread (N.P.T.) S — Straight Thread (O.D.T.) Mounting Flange A — SAE “A” – 2-Bolt B — SAE “B” – 2- & 4-Bolt PKS Short Cover SAE “B” 2-Bolt Only R— Remote pad mount G— Cloverleaf Dana “R” Mount Use...

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K/L PUMP & MOTOR-5

MODEL DISPL. SIDE PORTS SIDE PORTS REAR PORTS REAR PORTS MODEL DISPL. SIDE PORTS SIDE PORTS REAR PORTS REAR PORTS MODEL DISPL. SIDE PORTS SIDE PORTS REAR PORTS REAR PORTS BACK PRES. SIDE PORTS SIDE PORTS REAR PORTS REAR PORTS BACK PRES. OTHER SPECIFICATIONS PUMP APPROXIMATE WEIGHTS: • Never use Teflon Tape on pipe ports. K SERIES L SERIES * Higher return line pressures or surges will require case MODEL LBS (KG) MODEL LBS (KG) drain to be plumbed and run directly back to reservoir PK11 30.3(13.8) PL23 45.2 (20.5) • For water based fluids, derate pressure by 500 PSI (34 NOTE: Weight shown for single...

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K/L PUMP & MOTOR-6

K INSTALLATION DIMENSIONS SINGLE PUMP MODEL DIMENSION A DIM B NO. PK IN(MM) PKS IN(MM) IN (MM) 4 6 8 11 13 15 17 TANDEM VERSATILE (FRONT PUMP) Rear Pump Flange SAE “B” 2 Bolt L INSTALLATION DIMENSIONS SINGLE PUMP *Add 1.00 (25.4) to “A” dimension for round shaft with O.B. bearing TANDEM VERSATILE (FRONT PUMP) DIM B IN(MM) 7/8 (11)-13T FEMALE SPLINE Rear Pump Flange SAE “B” 2 Bolt K/L Shaft Torque Limitations: The pump input shaft can withstand torques up to the designed shaft torque limitation (STL). This gure is based on multiplying the pump cu. in. displacement x the pump pressure (IE: D x...

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K/L PUMP & MOTOR-7

K FRONT COVER OPTIONS L FRONT COVER OPTIONS • SAE INVOLUTE SPLINE • 11 TEETH, 3/4” DIAMETER • 16/32 PITCH • FLAT ROOT SIDE FIT • MAJ. DIA. .729-.734 (18.52-18.64) • MIN. DIA. .6085 (15.456) MAX • SAE INVOLUTE SPLINE • 14 TEETH • 12/24 DIAMETRAL PITCH 1.248 • FLAT ROOT SIDE FIT (31.70) • MAJ. DIA. 1.223-1.228 (31.06-31.19) • MIN. DIA. 1.0627 (26.99) MAX .06(1.5) x 45deg 1.063 (27.0) SHAFT TYPE: CHAMFER SHAFT TYPE: 9 7/8” RND. - 1/4” Key • STL ≤ 11,200 3/4” - 11T • STL ≤ 10,114 38.1 (See bottom of page 6 for shaft torque limitations.) • SAE INVOLUTE SPLINE • 13 TEETH, 7/8” DIAMETER • 16/32 PITCH...

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K/L PUMP & MOTOR-8

FLOW CAPACITIES MOTOR AVERAGE TORQUE OUTPUT INCH-POUNDS AT 2500 PSI (175 BAR) NOMINAL STANDARD PIPE SIZES ACTUAL INSIDE DIAMETER OF PIPE, TUBE AND HOSE (INCHES) FLOW (GALLONS/MINUTE) MOTOR SIZE PUMP AVERAGE OUTPUT U.S. GALLONS AT 2500 PSI (175 BAR) MOTOR AVERAGE OUTPUT INCH-POUNDS AT 2500 PSI (175 BAR) MAXIMUM RECOMMENDED VELOCITY FOR PRESSURE LINES .6 MAXIMUM RECOMMENDED VELOCITY FOR INTAKE LINES Muncie Power Products, Inc. MAXIMUM RECOMMENDED VELOCITY FOR RETURN LINES FLOW (LITERS/MINUTE) MAXIMUM RECOMMENDED VELOCITY FOR INTAKE LINES HOSE CHART NOMINAL STANDARD PIPE SIZES ACTUAL INSIDE DIAMETER...

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K/L PUMP & MOTOR-9

TROUBLESHOOTING GUIDE FOR HYDRAULICS Hydraulic analysis and proper repair require the use of a vacuum gauge and pressure gauge for testing. POSSIBLE PUMP TROUBLE Aeration and cavitation: noisy pump Low oil supply. Heavy oil / cold oil / wrong oil. Dirty suction strainer. Suction line too small. Restriction in suction line. Fill to proper level. Change to proper oil. Clean and replace. Increase size. Remove and replace. Pump takes too long to respond or fails to respond Low oil supply. Insufcient relief valve pressure. Pump worn or damaged. Fill to proper level. Use gauge to reset pressure. Repair...

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K/L PUMP & MOTOR-10

ONE-YEAR PUMP WARRANTY The Muncie Cast Iron/Roller Bearing Pump/Motor Series “K” or “L” is warranted against any defect in material and workmanship which existed at the time of sale by Muncie, according to the following provisions, subject to the requirements that the Pump/Motor must be used only in accordance with catalogue and package instructions, and the warranty card must be lled out and returned to Muncie within ten days after the pump is installed. The Pump/Motor is warranted for a period of one year from the date of installation. If during the warranty period the Pump/Motor fails to operate...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.