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MTL product overview CROUSE-HINDS SERIES

MTL product overview CROUSE-HINDS SERIES
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MTL product overview CROUSE-HINDS SERIES

Product catalog summary
Overview: The document provides a comprehensive overview of Eaton's Crouse-Hinds series MTL products, designed for controlling, operating, and protecting assets in harsh and hazardous environments. The MTL product range includes solutions for HART interfacing, intrinsic safety, signal conditioning, industrial networks, fieldbus solutions, HMI & visualization, gas analysis, process alarms, network security, and surge protection.
Key Sections:
  • MTL Scope of Supply: Eaton offers a wide range of products for process industries, ensuring safety and reliability in hazardous environments. The products are designed to meet global specifications and provide local support through a global sales network.
  • Signal Conditioning: MTL signal conditioning solutions address challenges in electrical signal transfer, such as grounding potentials and signal noise. The MTL1000 and MTL4600 ranges offer compact, cost-effective solutions with features like embedded power-bus and high packing density.
  • Intrinsic Safety Solutions: MTL provides intrinsic safety barriers and isolators to prevent explosions in hazardous areas. The MTL5500 and MTL4500 ranges offer DIN-rail and backplane-mounted options, respectively, with features like fast installation and high packing density.
  • HART Interfacing: MTL HART products facilitate connections between HART field instruments and control systems, enabling monitoring and performance analysis of smart field devices. The MTL4850 HART multiplexer is highlighted for its interface capabilities.
  • Product Reliability and Safety: Eaton emphasizes the reliability, quality, and efficiency of its products, which are designed for explosive and industrial areas. The company is recognized for its innovation and adherence to global safety standards.
Conclusion: Eaton's MTL products are integral to safety-critical processes worldwide, offering solutions that enhance safety, reliability, and efficiency in harsh environments. The company's commitment to customer needs and industry requirements drives continuous product development and innovation.
MTL4850/MTL4854 HART® Connection Systems: These systems offer a modular approach with 32-channel and 16-channel configurations, respectively. The MTL4854 includes four HART® modems for simultaneous communication with field devices, while the MTL4850 is designed for SIL3 loops. Both systems support extensive network connectivity, with the MTL4851/MTL4852 allowing up to 7936 HART® devices on a single RS485 network.
System Integration: Eaton provides a range of generic and customized MTL HART® connection boards, offering solutions with on-board isolation, filtering, and signal conditioning. These solutions are designed for easy integration with control systems, ensuring flexibility and reliability.
Foundation™ Fieldbus Solutions: The document details the Foundation™ fieldbus H1 network, which supports process control and device integration. Eaton offers a range of fieldbus power supplies, wiring components, and diagnostic tools, emphasizing safety and reliability in hazardous areas.
FISCO and High Energy Trunk Solutions: FISCO provides a framework for intrinsically safe fieldbus networks in hazardous locations, allowing live-working without gas-clearance procedures. The High Energy Trunk concept supports heavily loaded segments and long trunk cable lengths, with fieldbus barriers enabling safe connections in hazardous areas.
Fieldbus Barriers and Power Supplies: The 937x-FB2 fieldbus barriers offer intrinsically safe spur connections, supporting FISCO and Entity certified devices. Eaton's power supplies, including the 918x range, provide redundant power with an "N+1" architecture, reducing costs and enhancing reliability.
Wiring Components and Megablocks: Eaton's megablock wiring hubs, such as the F200-IS and F200-XE ranges, are designed for intrinsically safe and increased safety applications. These hubs offer short circuit protection and are compatible with various fieldbus power supplies, ensuring safe and efficient network connections.
MTL Fieldbus Barriers: Fieldbus barriers are essential in Foundation™ fieldbus networks for connecting intrinsically safe instruments in hazardous areas. Redundant fieldbus barriers enhance system availability by duplicating barrier functions, allowing for hardware failures without interrupting operations. Key features include a patented redundant configuration, complete enclosure systems for up to 12 connections, and integrated surge protection.
Diagnostic Module: The F809F-Plus module monitors up to eight fieldbus segments, providing network health information and alarms for parameter deviations. It stores baseline performance data for commissioning and maintenance purposes.
Fieldbus Monitor: The FBT-6 monitor examines live Foundation™ fieldbus and Profibus-PA networks without interference, aiding maintenance personnel in verifying network operations.
Fieldbus Displays: Eaton offers a range of fieldbus displays, from multi-variable to single-variable versions, suitable for both safe and hazardous areas, simplifying installation with bus-powered designs.
Enclosures and Surge Protection: Eaton provides a comprehensive range of enclosures and surge protection devices, ensuring high-level protection for networks and reducing engineering costs.
Industrial Network Solutions: Eaton's MTL products offer robust Ethernet connectivity for harsh environments, including ruggedised Ethernet solutions and intrinsically safe Ethernet for hazardous areas. The 9460-ET range supports PoEx™ technology for safe live connections.
Wireless and Security Solutions: Eaton's wireless technology supports industry-standard protocols, enhancing system flexibility and reducing costs. The MTL Tofino™ system addresses industrial network security against cyber threats.
Featured Products:
  • 9661-ETW: An intrinsically safe Ethernet to serial communication module for zone 1 and 0, supporting multiple communication protocols and wireless connectivity.
  • 9474-ET(G)/BxLAN: Provides IS signal parameters for Ethernet device connectivity, suitable for various applications.
  • MTL RugiCAM-IP: A high-definition IS Ethernet camera for enhanced visual safety in hazardous areas.
  • 949x-PS-Plus: IS power supplies offering a range of output voltages for hazardous areas, compatible with PoEx™ technology.
Specifications and Features:
  • Switches and Modems: The document details switches with low latency 'store and forward' mechanisms, 5-port 10/100Mbps links, and ATEX/IECEx certifications. Serial modems like the 905U-D and 805U-D offer remote serial connectivity with RS232 and RS485 ports, supporting long-range communication.
  • Wireless Solutions: Products like the 245U-E enable Ethernet and serial device connectivity over 802.11 wireless networks, supporting high data rates and configurable transmit power. The 915U-2 provides IP-based mesh networking for industrial environments.
  • Network Security: The MTL TofinoTM industrial security system protects networks from cyber-security threats, offering features like firewall testing, compatibility with various industrial protocols, and compliance with NERC CIP and ANSI/ISA-99 standards.
  • Surge Protection: MTL surge protection devices are designed for mains power, process control, and communication systems. The MTL SD Modular offers a compact design with high protection levels and easy maintenance features.
Certifications and Approvals: Many products are ATEX/IECEx certified and FM/FMC approved, ensuring suitability for hazardous environments. The surge protection devices are also certified for use in SIL3 loops.
Applications and Use Cases: The document outlines applications in SCADA, industrial control systems, and fieldbus components, emphasizing the importance of network security and surge protection in maintaining system integrity and uptime.
Conclusion: EATON's MTL products offer robust solutions for industrial networking, security, and protection, with a focus on reliability, ease of use, and compliance with international standards.
Surge Protection Products:
  • TP48 Surge Protection: Designed for field-mounted process transmitters, the TP48 offers protection against surges up to 10kA, with automatic reset and options for hazardous areas.
  • FP32 Surge Protection: Provides protection for fieldbus systems, meeting IEC61158-2:2000 standards, with a maximum surge current of 20kA and approvals from FM, CSA, FISCO, and ATEX.
  • Power Surge Protection: Protects against surges from lightning and other sources, with solutions for mains power circuits and individual equipment protection.
  • Data and Signal Surge Protection: Protects sensitive control and measurement instruments from induced surges and transient voltages.
  • Combination Surge Protection: Offers integrated protection for mains, telecom, and network systems in a single device.
  • MA15 Range: Designed to protect against industrial noise and surges, suitable for AC or DC applications, with UL 1449 recognition.
Human-Machine Interfaces (HMIs):
  • MTL GECMA Work Station: A modular design suitable for hazardous areas, offering remote terminal, thin client, and personal computer options with high dependability and Ex-approvals.
  • AZONIX Range: Includes rugged HMIs and data acquisition systems for extreme environments, such as the Barracuda and ProPanel® ranges.
Enclosures and Accessories:
  • Standard Enclosures: FHP standard enclosures with ergonomic design and IP 66 / NEMA 4X protection.
  • Custom Enclosures: Tailored solutions for specific environments, integrating various control elements.
  • Accessories: A range of accessories to optimize processes and plant requirements, including wireless communication and access control options.
Specialized Workstations:
  • AZONIX Drilling Unit (ADU): A cost-effective directional drilling display with configurable displays and a large rose dial.
  • AZONIX Barracuda Lite: Designed for bright environments with a rugged touch screen and Intel® Core™ 2 Duo processor.
  • AZONIX ProPanel® PRO4500Z1: A hazardous area workstation with advanced computing technology and IS wireless protocol.
AZONIX Barracuda Overview: The AZONIX Barracuda is a versatile system designed for machine automation environments, capable of being mounted on various surfaces. It features a military-hardened, sunlight-readable touch-screen display compliant with MIL-STD 810FG and IP66 standards. The system is powered by an Intel® Core™ i7 processor and supports removable SSD or compact flash storage, running on Microsoft Windows 7. It is portable and rugged, suitable for both temporary and permanent installations, with fast connectivity options for power, wireless, and I/O signals.
MTL Gas Analysers and Systems: Eaton's MTL gas analysers are designed for various applications, including digester gas analysis and landfill gas monitoring. The analysers are application-specific, ensuring optimal performance by selecting components tailored for specific tasks. Eaton manufactures sensors and analysers in-house, maintaining control over the production process.
MTL Process Alarm Equipment: Eaton provides MTL alarm products for safe and hazardous environments, capturing and displaying critical alarms with high precision. The MTL network annunciator uses protocols like IEC61850 and DNP3.0 for alarm transmission.
Functional Safety Management: Eaton's MTL products are certified for use in hazardous areas, ensuring they do not ignite gases or dust. The products comply with IEC 61508:2010 standards for functional safety, providing confidence in their use within safety systems.
Introduction: Eaton's Crouse-Hinds series MTL products are designed for process instrumentation with a focus on functional safety and sustainability. The company is certified as a Functional Safety Management (FSM) company and offers a range of products and services to enhance safety and efficiency in industrial applications.
Product Range: The MTL product range includes intrinsically safe interfaces such as the MTL4500 and MTL5500 isolators, signal surge protection with the TPxx and Sxx ranges, and asset management instrumentation like the MTL4850 HART® SIL 3 multiplexer. Additionally, the RTK SIL725 safety annunciator is part of their alarm annunciator equipment.
Certification and Standards: Eaton's products comply with various international standards, including ISO 9001 and ISO 14001, ensuring quality and environmental management. They also adhere to RoHS and WEEE directives to minimize hazardous substances and electronic waste.
Sustainability Initiatives: Eaton is committed to reducing the environmental impact of its products through a comprehensive Life Cycle Assessment (LCA) approach. This includes energy and resource efficiency, recycling, and compliance with environmental regulations like REACH.
Services and Support: Eaton provides extensive support throughout the project lifecycle, from design to post-project maintenance. Their global network ensures local support is readily available, helping clients complete projects on time and within budget.
Training and Education: Eaton offers training programs to address skills gaps in the workforce. These include free seminars, full-day courses, and webinars covering topics such as explosion protection, intrinsic safety, and cyber security.
Contact Information: Eaton provides contact details for their offices worldwide, ensuring customers can easily reach out for support or inquiries.
Conclusion: Eaton's MTL products and services are designed to enhance safety, efficiency, and sustainability in industrial applications, backed by a commitment to environmental responsibility and comprehensive customer support.
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Catalog excerpts

MTL product overview CROUSE-HINDS SERIES-1

CROUSE-HINDS SERIES Controlling, operating and protecting assets in harsh and hazardous areas Powering Business Worldwide

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MTL product overview CROUSE-HINDS SERIES-2

More protection. More technology. Expect more. MTL . • MTL MTL conditioning interfacing .. network intrinsic safety solutions 2 EATON Crouse-Hinds series MTL products product overview

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MTL product overview CROUSE-HINDS SERIES-3

De-risk by design Delivering world-class reliability and safety in high consequence harsh and hazardous environments MTL products, part of Eaton's Crouse-Hinds series portfolio, stand for safety in the harshest of environments. With over 40 years experience within the process industry, Eaton's MTL product range is designed and manufactured with you in mind. Starting with the MTL100 zener barrier, our comprehensive portfolio of solutions for high-consequence harsh and hazardous environments has grown and gained customer recognition worldwide. Only Eaton can deliver... • Protection and safety of people...

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MTL product overview CROUSE-HINDS SERIES-4

Contents MTL scope of supply 6 - 7 MTL intrinsic safety solutions 10 - 13 MTL Foundation™ fieldbus solutions 16 - 23 MTL industrial network solutions 24 - 31 MTL surge protection solutions 34 - 37 MTL process alarm equipment 48 - 49 Functional Safety Management 50 - 51 Many of the world's most safety-critical processes are monitored, controlled or protected by our products EATON Crouse-Hinds series MTL products product overview

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MTL product overview CROUSE-HINDS SERIES-5

Eaton is a leader in reliability, efficiency and safety with the development and supply of our Crouse-Hinds series MTL system infrastructure products and protection equipment especially suited for process industries. Many of the world's most safety-critical processes are monitored, controlled, visualised or protected by our MTL product range and we are distinguished by our global network of sales and support centres, ensuring you are always safe in our hands, wherever you are. We have a wealth of knowledge and expertise alongside an enviable reputation as a leading global provider of intrinsic safety...

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MTL product overview CROUSE-HINDS SERIES-6

ETHERNET SWITCH MTL scope of supply HART MULTIPLEXER SURGE PROTECTOR DEVICE SURGE PflOTECTOR WIFELESS GATEWAY ETHERNET SWITCH NETWORK SECURITY ODEVlCE IS WIRELESS ACCESS POINT V\ SURGE PROTECTORS BARRIER DEVICE SURGE PROTECTOR Controlling, operating and protecting assets in harsh and hazardous areas EATON Crouse-Hinds series MTL products product overview

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MTL product overview CROUSE-HINDS SERIES-7

REDUNDANT ETHERNET RING ALARM ANNUNCIATOR SIGNAL CONDITIONING ISOLATOR SMART ALARM ANNUNCIATOR NETWORK SECURITY DEVICE WIFELESS GATEWAY redundant ptsco fewer SiJppl’ REDUNDANT fiELDS'JS POWER SUPPLY MEDIA CONVERTER EkIc adaptor FlELDSUS BARRIER SURGE PROTECTOR REMOTE TERMINAL S thin client / pc WORK STATIONS EATON Crouse-Hinds series MTL products product overview

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MTL product overview CROUSE-HINDS SERIES-8

With process plants now spread over wide areas and the demand for more information, the transfer of electrical signals present many challenges. High power devices mixed in with low level signal transfer generates an environment which has an adverse effect on the ability to control and measure the processes. Signal conditioning makes a major contribution to resolving issues such as varying grounding potentials, reducing signal noise and eliminating earth loops. It also protects sensitive control equipment from dangerous voltages. Many different signals from sensors such as thermocouples, RTDs, position...

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MTL product overview CROUSE-HINDS SERIES-9

Featured product Protecting field instruments and control systems for safe, reliable process communications MTL signal conditioners More detailed MTL signal conditioning product information in separate, comprehensive catalogues or datasheets are available from your local Eaton office, or via our website at www.mtl-inst.com Signal isolators The MTL1000 range of signal conditioning isolators and accessories are designed to help protect field instruments and control systems to provide safe, reliable process communications. This cost-effective solution offers significant savings with its embedded...

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MTL product overview CROUSE-HINDS SERIES-10

For over forty years Eaton's MTL intrinsic safety interface products have been world leading, producing barriers, isolators and integrated IS to help prevent explosions in process industries. Whatever the application, our products help to protect investments in hazardous areas. The products range from industry renowned (IS) barriers and isolators through to sophisticated process control products, all designed for the harsh environments often encountered in the process industry. As part of our 'customer commitment' process, we regularly produce educational reference material to assist users in...

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MTL product overview CROUSE-HINDS SERIES-11

MTL intrinsic safety barriers MTL intrinsic safety isolators MTL7700 range DIN-rail mounted safety barriers Backplane mounted intrinsic safety isolators The MTL7700 range follows closely in the footsteps of the MTL700 but as a DIN-rail mounting barrier providing quick and easy installation without the need for special hardware. Removable terminals are used for ease of installation, maintenance and for providing a loop disconnect by simply unplugging the terminals from the side of the module. The barriers clamp simply and securely onto standard T-section DIN-rail, simultaneously making a reliable...

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MTL product overview CROUSE-HINDS SERIES-12

MTL intrinsically safeindicatorsMTL660 range Loop powered indicators The 660 range of indicators are loop powered units and the low voltage drop across their input terminals allows them to be installed in almost any 2-wire, 4-20mA loop. Large liquid crystal displays make the process variables easily visible at a distance and a backlight option may also be ordered for use in low light conditions. Process units are configured into the display area. Instant readout of percentage or loop current is available at the push of a button. Field mounting units are housed in a rugged aluminium IP67, NEMA 4X...

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MTL product overview CROUSE-HINDS SERIES-13

DCS vendors/systems supported ABB Automation S100, INFI90, S800 Emerson Delta V, M series, S series GE Bentley-Nevada HIMA HIMax Honeywell PMIO, C200, C300, UPIO, Safety Manager, USIO Rockwell Automation ICS Triplex, Plantguard Schneider Electric Foxboro I/A, Triconex Trident/ Tricon, Modicon Siemens ET200, S7 Yokogawa Centum R3, VP, N-IOProSafe RS, SN-IO The MTL4500 range of backplanes, enclosures and other accessories provide comprehensive, flexible and remarkably compact mounting facilities for system vendors, original equipment manufacturers and end users alike. • Total flexibility • Special...

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Archived catalogs

  1. Tofino

    4  Pages

  2. MTL 7700 Series

    17  Pages

  3. MTL 8000 series

    172  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.