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MTL HART® connection systems

MTL HART® connection systems
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MTL HART® connection systems

Product catalog summary
Overview
Eaton's MTL HART connection systems are designed to enhance productivity, reduce costs, and improve safety in industrial environments. They provide reliable connections between field devices, control systems, and instrument management software, facilitating efficient data communication and management.
Specifications
The systems use the HART protocol, which overlays digital communication signals on the 4-20mA analog signal. This allows for two-way communication without disrupting the analog signal, enabling additional data exchange with smart field instruments.
Components
A typical MTL485x HART connection system includes:
  • MTL HART communication board for physical connection.
  • MTL HART multiplexer for routing communication.
  • MTL HART backplane for mounting multiplexer modules.
These components ensure seamless integration with existing systems and support a wide range of applications.
Applications
The systems are suitable for both safe and hazardous area applications. For hazardous areas, Eaton offers MTL zener barriers and galvanic isolators to ensure safety. The systems are flexible, supporting both general-purpose and intrinsically safe applications.
Benefits
Key benefits include improved asset management, predictive maintenance, reduced commissioning and maintenance costs, enhanced safety and reliability, and easy integration with existing infrastructure.
Custom Solutions
Eaton provides customized solutions to replace standard DCS termination boards, offering features like channel isolation, HART signal conditioning, and customized connectors.
Functional Safety
The MTL4850 HART multiplexers are approved for safety-related applications up to SIL3, ensuring compatibility with safety systems without affecting analog signals.
Conclusion
Eaton's MTL HART connection systems offer a comprehensive and flexible solution for integrating HART-enabled devices into industrial control systems, providing significant operational and safety benefits.
Introduction to MTL4854 HART Multiplexer
The MTL4854 HART multiplexer is an advanced module with a 32-channel capacity, featuring four HART modems for simultaneous communication channels, enabling continuous monitoring of field signals during high-demand operations.
Module Structure and Connectivity
The MTL4854 maintains a compact structure with 32 channels per module, with one HART modem for every 8 channels, suitable for high-load applications. It uses the same backplane mounting as the MTL4850, compatible with HMP-HM64 or HTP-SC32 backplanes.
System Expansion and Configuration
For medium to large installations, the HMM64 ‘master’ and HMS64 ‘secondary’ backplanes are recommended. The HMM64 can accommodate one MTL4851 ‘master’ module and up to three MTL4852 ‘secondary’ modules, supporting up to 64 loops. The system can expand with additional HMS64 backplanes, each carrying four MTL4852 modules.
MTL4851/52 HART Connection System
This system offers a modular architecture with a primary MTL4851 module (16 channels) and secondary MTL4852 modules (additional 16 channels each), supporting up to 256 channels. Up to 31 MTL4851 modules can be connected on one RS485 bus, ideal for large applications with DCS systems.
Software Integration and Benefits
The MTL HART connection system integrates with various instrument management software packages, providing detailed process and maintenance information. This integration allows for diagnostics and optimization of field devices, reducing commissioning time, documentation, maintenance costs, and process downtime.
Contact Information
The document provides contact details for MTL Instruments offices worldwide, including locations in Australia, BeNeLux, China, France, Germany, India, Italy, Japan, Norway, Russia, Singapore, South Korea, UAE, UK, and the Americas.
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Catalog excerpts

MTL HART® connection systems-1

MTL HART® connection systems Delivering valuable process data from HART® field devices

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MTL HART® connection systems-2

Eaton, a leader in reliability, efficiency and safety MTL HART® connection systems Eaton, with its Crouse-Hinds series MTL product portfolio, is recognised as a world leader in the development and supply of intrinsic safety solutions for harsh, hazardous and industrial environments. Distinguished by its global network of sales and support centres, Eaton engineers and professionals are accessible wherever you are, providing experience and expertise to help solve your challenges. At Eaton, we provide one of the world’s largest portfolio of electrical equipment for explosive, classified, and industrial...

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MTL HART® connection systems-3

www.mtl-inst.com [email protected] Eaton’s MTL solutions for HART® connection systems include a comprehensive range of reliable products, software, services and training Eaton’s MTL HART connection solutions are designed to optimise productivity, reduce plant costs, increase safety and enable better management of plant assets. We provide the HART connection between your field devices, your control system and instrument management software packages. Our HART connections strip the HART digital signal from the analogue 4-20mA signal (which passes to the control system unscathed) and sends it...

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MTL HART® connection systems-4

What is HART? Introduced in 1989 "HART" is an acronym for Highway Addressable Remote Transducer. HART is an open protocol and makes use of the Bell 202 Frequency Shift Keying (FSK) standard to superimpose digital communication signals at a low level on top of the 4-20mA. This enables two-way field communication to take place and makes it possible for additional information beyond just the normal process variable to be communicated to/from a smart field instrument. The HART protocol communicates without interrupting the 4-20mA signal and allows a host application (master) to get two or more digital...

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MTL HART® connection systems-5

Eaton provide the HART® connection between your field devices, your control system and instrument management software packages

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MTL HART® connection systems-6

HART® connections For traditional point to point installations A typical MTL485x HART connection will consist of the following three components: 1. An MTL HART communication board to provide a physical connection - MTL HART connection unit for safe area applications or intrinsically safe backplane for hazardous area applications. 2. MTL HART multiplexer to route the communication between the maintenance PC and the HART devices. 3. MTL HART Backplane to mount the MTL HART multiplexer modules. 1. MTL HART connection unit The MTL HART communication board is the link between the HART field devices...

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MTL HART® connection systems-7

For safe area applications For safe area applications HART field devices are connected to the MTL HART multiplexer via a range of MTL HART connection units, the choice of HCU being dependent on the type and number of the HART field devices. The generic HART communication boards are generally mounted in series to the existing field termination panel, see diagram 1, but in certain retrofit applications they can be mounted in parallel, see diagram 2 - discuss with your Eaton representative which is the most appropriate installation for your application. Alternatively customised HCUs can be utilised...

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MTL HART® connection systems-8

When HART field devices are mounted in the hazardous area the HART signal will have to pass through the IS Interface that is protecting the loop. Eaton offer a range of HART compatible MTL zener barriers and galvanic isolators including: • MTL4500 - galvanic isolators - backplane mounting • MTL5500 - galvanic isolators - DIN rail mounting • MTL7700 - zener barriers The MTL4850/51/52 are easily integrated with the MTL4500 range of backplane mounted galvanic isolators; connections and operation of this system is as simple as safe area applications. Many general purpose and custom backplanes for...

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MTL HART® connection systems-9

Custom solutions Some applications only require the use of a few HART field devices in a single location e.g. pipe line monitoring for RTU’s. For these applications we can mount the MTL HART multiplexer directly onto the HCU or IS backplane. Whatever the application, we have, or can design, an integrated solution to allow simple, flexible and space effective connection to your control system. Installations worldwide show that users everywhere recognise the quality and reliability of Eaton’s MTL integrated solutions. For general purpose applications of up to 32 analogue in or analogue out loops....

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MTL HART® connection systems-10

HART® system overview Integrating devices and systems The MTL485x HART connection system provides the link between HART field instruments, the control system and the instrument management software package. Eaton’s MTL systems strip the HART digital signal from the 4-20mA signal (which passes to the control room unscathed) and sends it directly to a maintenance PC, thus giving access to the benefits offered by the latest powerful configuration and predictive maintenance software. The illustration shows the architecture of the system and how it can be built to monitor either a few devices or many...

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MTL HART® connection systems-11

MTL4850 HART multiplexer RS485/USB or Ethernet converter Eaton's MTL HART multiplexers enable a communication channel to be created between PC-based plant asset monitoring or control systems and HART enabled field equipment through a simple modular approach. The certification for the SIL3 rated MTL4850 HART multiplexer means that it can be connected to safety related systems in various applications, without interfering with the analogue signals. MTL4850 is the preferred HART multiplexer to choose for functional safety applications and approved to the latest standards of IEC61508. Workstation...

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MTL HART® connection systems-12

MTL4854 multi-modem HART multiplexer The new MTL4854 HART multiplexer has the same 32 channel capacity as the MTL4850 module but includes four HART modems rather than one. This enables simultaneous communication channels to be established, which permits continued monitoring of other field signals even when one channel is being heavily utilised. Typically this would be the case when partial-stroke testing is in progress for a valve positioner. Workstation PC running instrument management software up to 2016* HART® devices The module has the same compact structure as the MTL4850 with 32 channels...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.