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Harmonic Filters

Harmonic Filters

Harmonic Filters

Product catalog summary

Introduction

This document discusses the use of Matrix Harmonic Filters in phase-controlled DC drive applications to enhance power factor and reduce line harmonics. It highlights the differences in filter performance and selection criteria compared to AC drives.

Matrix Filter Selection

The selection of a Matrix Filter for a DC drive depends on the drive's horsepower and voltage rating. For DC motors rated at 500 volts or higher, a 480 VAC filter with the same horsepower as the DC drive can be used if the motor efficiency is at least 85%. For motors with lower efficiencies, a higher horsepower filter may be necessary. The document provides equations to calculate the appropriate filter rating based on motor efficiency and armature voltage.

Matrix Filter Performance

Matrix Filters are effective in reducing harmonics in DC drives, although performance varies with controller output voltage and current. The harmonic content in DC drive line current tends to have higher amplitude harmonics at the 11th and higher orders. The document notes a 10% to 50% increase in Total Harmonic Distortion (THID) under full torque conditions and during low-speed operations. Despite these variations, Matrix Filters are effective in addressing harmonic issues in DC drives.

Available Motor Overload Current

The available motor overload current with a Matrix Filter on a DC drive is influenced by factors such as rated motor voltage, operating speed, line impedance, and filter type. The document provides figures illustrating worst-case available currents under different conditions, highlighting the impact of line impedance and armature resistance on overload capacity.

Figures and Data

The document includes several figures showing nominal THID curves for different armature voltages and available overload currents under varying conditions. These figures illustrate the performance of 12% and 8% filters with different line impedances and armature resistances.

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Catalog excerpts

Harmonic Filters-1

Matrix Filters may be used for phase controlled DC drive applications to improve power factor and reduce line harmonics. Application to DC drives is similar to AC drives with a few important differences in filter performance and the selection of the appropriate filter rating. The following paragraphs cover these differences. Matrix Filter Selection Selection of the proper Matrix Filter rating for a DC drive is based on the horsepower and voltage rating of the drive. Applications for DC motors rated at 500 volts or higher may use a 480 VAC filter rated at the same horsepower as the DC drive provided the motor efficiency is a minimum of 85%. DC motors with lower efficiencies will typically draw higher ac input current and therefore a Matrix Filter rated for higher horsepower may be required. The following equation should be used to select the correct filter rating: Matrix Filter HP = DC Drive HP x 85% DC motor efficiency If the calculated filter horsepower falls between two standard horsepower ratings, the next larger filter rating should be selected. This will insure that the drive may be used at full rated horsepower without overheating the Matrix Filter components. Do not use this equation to downsize the Matrix Filter when motor efficiencies are greater than 85%. The same type of scaling is necessary for motors with armature voltage ratings less than 500 volts. To select a Matrix Filter for a DC drive, when the motor armature voltage is less than 500 volts use the following equation. Matrix Filter HP = DC Drive HP x 500Volts Rated Armature Voltage If the calculated filter horsepower falls between two standard horsepower ratings, the next larger filter rating should be selected. > Page 1 of 4 size="-1">

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Harmonic Filters-2

Matrix Filter Performance Matrix Filters are suitable for use with DC drives and other phase controlled rectifier applications, but harmonic performance will vary based upon controller output voltage (speed) and output current (load). While it is not possible to specify guaranteed levels of harmonic distortion for Matrix Filters used with phase controlled SCR applications, Matrix filters are extremely effective at solving harmonics problems associated with DC Drives and other six-pulse phase controlled rectifiers. The performance of the Matrix Filter with a DC drive differs from that with an...

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