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LABORATORY FURNACES

LABORATORY FURNACES
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LABORATORY FURNACES

Product catalog summary
Overview: MSE Teknoloji Ltd. Şti. specializes in manufacturing high-quality furnaces for ceramic, plastic, and metal processing. They offer custom-made solutions and provide educational and consultancy services during installation.
Custom Manufacturing Process: The process involves customer contact for technical demand analysis, project drafting with costing, detailed design with simulations, and manufacturing with certification and quality control.
Types of Furnaces: MSE offers a variety of furnaces including chamber, ash, tube, rapid thermal processing, split, gradient, metal heat treatment, lift bottom, atmosphere-controlled, salt bath, chemical glass tempering, pilot scale rotary tube, car bottom, tunnel/roller, glass melting, ceramic, vacuum, dental, and special design furnaces. Each type has specific maximum temperature capabilities ranging from 850°C to 2200°C.
General Features: MSE furnaces are designed with high-quality refractory materials and undergo thermal calibration tests. They use various heating elements like Fe-Cr-Al, Kanthal, SiC, MoSi2, and graphite, each with specific temperature limits and lifespan considerations.
Temperature Controllers: The furnaces are equipped with programmable PID controllers, enhancing temperature stability and extending the lifespan of heating elements.
Chamber Furnaces: These are designed for a wide range of applications including melting, thermal aging, and sintering. They feature double-layer steel construction, programmable controllers, high-quality insulation, and optional features like data logging and PC communication.
Ash Furnaces: Designed for ashing applications, these furnaces ensure complete combustion of samples with features like double-layer construction, bottom air-flow design, and accurate temperature control.
Tube Furnaces: Available in various diameters and temperatures, these furnaces offer features like atmosphere control, horizontal or vertical operation, and multiple optional features for enhanced functionality.
Key Considerations: The document emphasizes the importance of using heating elements within recommended temperature ranges to prolong their lifespan and the benefits of PID control over on/off systems for energy efficiency and stability.
Rapid Thermal Processing Furnace: Designed for applications like solar cells and semiconductors, these furnaces offer a rapid heating rate of over 1000°C/s and include features like an integrated air cooling system and a sliding rail system for fast heating and cooling.
Split Furnace: These furnaces are suitable for laboratory and research purposes, featuring a double-layer steel construction, programmable PID controller, and options for gas or vacuum operation.
Gradient Furnace: Used for studying temperature effects on materials, these furnaces operate up to 1800°C and include features like a data logger and adjustable stand height.
Metal Heat Treatment Furnace: Capable of reaching 1500°C, these furnaces are used for altering metal properties through processes like quenching and annealing. They include features like a vacuum system and automatic sample dropping.
Lift Bottom Furnace: Ideal for applications like dental ceramic firing, these furnaces offer a user-friendly loading system and homogenous temperature distribution, with a maximum temperature of 1800°C.
Atmosphere Controlled Furnaces: These furnaces support high-temperature applications up to 2200°C with various protective atmospheres. They include features like a vacuum system and programmable PID controller.
Salt Bath Furnace: Operating up to 900°C, these furnaces offer rapid heat transfer and temperature uniformity, with features like a high-quality Kanthal heater and corrosion-resistant stainless steel bath.
Chemical Glass Tempering Furnace: Designed for high optical quality glass tempering, these furnaces allow post-tempering processing of glass and are suitable for producing safety glasses.
Pilot Scale Rotary Tube Furnace: Maximum temperature of 850°C, designed for continuous dynamic processes like drying and sintering, with features like an inclined rotating tube for uniform heat treatment.
Car Bottom Furnace: Maximum temperature of 2200°C, suitable for handling large and heavy loads, with features like homogeneous temperature distribution and high-efficiency recirculation fans.
Tunnel/Roller Furnace: Maximum temperature of 1600°C, used for sintering, tempering, annealing, and more, with features like controllable single or multi-zone design and low energy consumption.
General Features Across Furnaces: Programmable PID controllers with 30 steps, ability to resume programs after power cuts, high-quality fiber insulation for low energy consumption, over temperature alarms for safety, and double-layer steel construction with epoxy paint for durability.
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Catalog excerpts

LABORATORY FURNACES-1

MSE Furnace LABORATORY Furnaces “engineered high quality furnaces”

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LABORATORY FURNACES-2

“engineered high quality furnaces”

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LABORATORY FURNACES-3

“engineered high quality furnaces” MSE Technology operates in the field of manufacturing ceramic,plastic and metal processing devices. We also provide processing education and consultancy service to our customers during the installation of the devices. Our devices that are manufactured without sacrificing quality are preferred for both Research&Development and industrial uses. Apart from standard production, unique devices are designed and manufactured by custom manufacturing. Customer Contact Analysis of techical demands, purpose, utility, exploration and required standards. Project Draft Costing...

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LABORATORY FURNACES-4

Chamber Furnaces (Tmax 1800°C) Ash Furnaces (Tmax 1200°C) Tube Furnaces (Tmax 1800°C) Rapid Thermal Processing Furnaces (Tmax 1200°C) Split Furnaces (Tmax 1200°C) Gradient Furnaces (Tmax 1800°C) Metal Heat Treatment Furnaces (Tmax 1500°C) Lift Bottom Furnaces (Tmax 1800°C) Atmosphere-Controlled Furnaces (Tmax 2200°C) ■ Chamber Type ■ Lift Bottom Type Salt Bath (Salt Melting) Furnaces (Tmax 900°C) Chemical Glass Tempering Furnaces (Tmax 900°C) Pilot Scale Rotary Tube Furnaces (Tmax 850°C) Car Bottom Furnaces (Tmax 2200°C) Tunnel/Roller Furnaces (Tmax 1600°C) Glass Melting Furnaces (T max 1800°C)...

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LABORATORY FURNACES-5

GENERAL FEATURES “engineered high quality furnaces” The constant improvements in research and technical requirements as well as the need for the thermal processes to be more controlled have led to the emergence of a wide spectrum of furnace types and models. MSE produces several types of furnaces with different features designed to fit the thermal process needed by prioritizing the research expectations. The choice of refractory in our furnaces that are designed based on engineering calculations is made high above the usage temperature. Our furnaces are produced through a high-quality manufacturing...

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LABORATORY FURNACES-6

TEMPERATURE CONTROLLERS “engineered high quality furnaces” The thermal regime desired during the thermal process is implemented by temperature controllers. These smart devices control the furnaces as asked for by the user and are compatible with several types of implementation with their different types and models. It is the thermal process needed that matters in the choice of temperature controllers. The programmable models by default have MSE Furnace PID 50 on the furnaces. Other types can be chosen optionally.

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LABORATORY FURNACES-7

CHAMBER FURNACE (Tmax. 1800°C) “engineered high quality furnaces” MSE FURNACE designs and manufactures a wide range of chamber furnaces to meet high quality, safety and reliability standards. Locations of heating elements within the chamber are determined via simulations in order to obtain homogenous temperature distribution inside the volume. Our chamber furnaces provide usage at a wide temperature range in order to enable users to perform melting, thermal aging, sintering, chemical decomposition and thermal shock tests. Features Double-layers steel construction, SS 304 frame for refractories...

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LABORATORY FURNACES-8

“engineered high quality furnaces” PRODUCT CODE CHAMBER FURNACE M 1300 PRODUCT CODE PRODUCT CODE CHAMBER FURNACE M 1400 PRODUCT CODE

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LABORATORY FURNACES-9

“engineered high quality furnaces” CHAMBER FURNACE M 1500

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LABORATORY FURNACES-10

“engineered high quality furnaces”

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LABORATORY FURNACES-11

“engineered high quality furnaces” One of the most common applications of laboratory furnaces is to heat combustible samples in order to analyse the ash residue. MSE FURNACE’s ash furnaces are designed to provide optimum ashing conditions to ensure complete combustion of the sample. It is ideal for ashing foods, plastics, coals and other hydrocarbon materials. The double layer construction keeps the exterior body cool at high temperatures and provides excellent stability. Bottom air-flown design provides an excellent air circulation required during the process. The digital PID Control maintains...

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LABORATORY FURNACES-12

“engineered high quality furnaces” ASH FURNACE (Tmax. 1200°C)ASH FURNACE KK 1100 PRODUCT CODE

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LABORATORY FURNACES-13

TUBE FURNACE (Tmax. 1800°C) MSE FURNACE manufactures furnaces at various diameters and temperatures up to 1750°C. Ceramic tubes of quartz, mullite, alumina and zirconia can be used depending on maximum temperature. Atmosphere control is also a benefit of tube furnaces. While horizontal or vertical operation can be chosen in all our tube furnaces, several optional features such as tube rotation, tilted operation and product feeding unit, creation of different temperature zones, external temperature measurement from the tube center, gas flow adjustment are also possible. Features Double-layers...

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LABORATORY FURNACES-14

“engineered high quality furnaces” The qualities of the pipes used in tube furnaces are given in the table below. Feel free to contact us for different sized tubes unavailable in the standard production. Chemical Structure

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LABORATORY FURNACES-15

TUBE FURNACE (Tmax. 1800°C) “engineered high quality furnaces” PRODUCT CODE PRODUCT CODE PRODUCT CODE PRODUCT CODE

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LABORATORY FURNACES-16

“engineered high quality furnaces” PRODUCT CODE PRODUCT CODE PRODUCT CODE

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LABORATORY FURNACES-17

RAPID THERMAL PROCESSING FURNACE (Tmax. 1200°C) “engineered high quality furnaces” Heating rate is > 1000°C/s. MSE FURNACE’s rapid thermal furnaces are used for many applications including solar cells, graphene, carbon nanotubes, nanowires, LEDs, MEMS, semiconductors, and industrial coating. With the integrated air cooling system and double-layer steel case, surface temperature is always under 60°C. Our furnaces are all with PID automatic control via solid state relay with 30 steps programmable. Sliding Rail System Control: Fast heating and cooling can be achieved by sliding the furnace. Sliding...

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LABORATORY FURNACES-18

SPLIT FURNACE (Tmax. 1200°C) “engineered high quality furnaces” MSE FURNACE designs and manufactures split tube furnaces up to 1200 °C , for laboratory, commercial and research purposes. All our split tube furnaces are fitted with an automatic cut off switch which turns the power to the elements off when the furnace is opened. The spilt tube furnace models can be custom-fit to your needs such as using various tubes of different materials and protective gas or vacuum operation. Reactors can be integrated upon customer’s request. Features Double-layer steel construction, epoxy painted galvanized...

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