Accelerating towards ELECTRIFICATION

Accelerating towards ELECTRIFICATION
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Accelerating towards ELECTRIFICATION

Product catalog summary
Introduction to Romax and eMobility: Romax Technologies, now part of Hexagon's Manufacturing Intelligence division, is a leader in designing gearboxes, drivetrains, and bearings. The focus is on their contributions to eMobility and software integration with MSC Software.
Romax Nexus Suite: This suite offers multi-disciplinary physics software and CAE solutions, aligning with Hexagon's hardware synergies. User stories from Hyundai and GKN illustrate the return on investment provided by Romax.
MSC Nastran Excellence Award: The inaugural MSC Nastran Excellence Award highlights innovative applications of the software in industries like automotive and aerospace.
AI and Machine Learning in CAE: The impact of AI and machine learning on the CAE industry is discussed, emphasizing MSC Software's offerings.
Adams System Dynamics Software: Stories on the use of Adams software in automotive and forensic applications showcase its relevance and development.
Sustainability and Innovation: Articles highlight sustainable engineering practices, such as integrating wind turbines in skyscrapers and using MSC's SPDM software for efficient CAE workflows.
Partnerships and New Initiatives: MSC's efforts to develop its partner ecosystem and introduce new partner software in the MSCOneXT token system are outlined.
Interview with Dr. Peter Poon: An interview with Dr. Peter Poon discusses Romax's history, the importance of a full system approach in transmission systems, and the value of computer-aided engineering.
Wind Turbine Driveline Design: Romax's design of wind turbine gearboxes reduced design cycle time significantly, emphasizing alignment with manufacturing processes.
Electrification and eMobility: Romax's involvement in over 50 electric vehicle projects, applying its 'Right First Time' approach to electric transmission systems.
Design-for-Manufacture: Dr. Poon stresses aligning design processes with manufacturing to prevent failures and financial losses.
Skills for Future Engineers: Future engineers should adopt an interdisciplinary approach, understanding basic physical principles and utilizing new simulation tools.
Case Study: Hyundai WIA: Hyundai WIA uses Romax software to streamline design and development processes, achieving significant time and cost savings.
Case Study: GKN Driveline: GKN Driveline uses Romax software to design low-noise, high-efficiency eDrive gearboxes, improving efficiency by up to 2%.
Transmission Systems for EVs and HEVs: GKN Driveline's expansion into hybrid and electric vehicle transmissions, focusing on efficiency, durability, and noise and vibration challenges.
Building-Integrated Wind Turbines (BIWT): The use of computational fluid dynamics (CFD) to assess the feasibility of integrating wind turbines in skyscrapers.
Wind Resource Assessment: A study on the Lotte World Tower in Seoul revealed poor wind resource due to its inland location.
CAE Data Management and Efficiency Improvement: Changan Automobile's implementation of an Automatic Simulation Platform (ASP) to enhance CAE efficiency.
Performance Simulation and Virtual Testing: The automotive industry's focus on electric, connected, and autonomous vehicles, with real-time simulations addressing gaps between physical testing and simulation-based verification.
Vehicle Development Process: The traditional 'V' process in vehicle development emphasizes digital product development and physical testing.
Acoustic Challenges in EVs: GM's partnership with Hexagon – MSC Software to address NVH challenges in electric vehicles using advanced simulation tools.
Simulation and Validation: GM uses simulation models to predict NVH behavior and optimize acoustic treatments.
System Dynamics and CFD: Ford's high-fidelity modeling approach using Adams and CFD simulations to predict vehicle response to severe crosswind events.
Testing Procedures: Challenges in testing the Drill-N-Ream tool in real-time drilling environments and the limitations of current testing methods.
BHA Configurations and Studies: Studies on different BHA configurations to assess the Drill-N-Ream tool's interaction with other tools.
Forensic Analysis of Falls: The use of multibody dynamics models for forensic investigations of falls.
Accidental Fall Dynamics: The study focuses on replicating the kinematic behavior of an android to understand fall dynamics.
Additive Manufacturing for Tyre Tread Moulds: Reducing heat distortion in additive manufacturing to improve tyre tread moulds.
Simulation and Compensation Techniques: Simulation techniques to predict tyre mould distortion and design distortion compensation.
Global Emissions and EV Adoption: The transport sector's role in global greenhouse gas emissions and the need for EV adoption to meet climate goals.
Batteries: The central role of batteries in EV development, with safety concerns and strategies to optimize battery life.
Lightweighting: The need for significant lightweighting in EVs to offset battery weight and improve efficiency.
Powertrain: Efficient powertrain design is crucial for vehicle performance and cost-effectiveness.
Autonomous Driving: The challenges of achieving consistent road safety standards globally for autonomous driving.
Vision Systems and Autonomous Vehicles: The role of vision systems and LIDAR sensors in autonomous vehicles.
System Dynamics and Simulation Uncertainties: The importance of quantifying simulation model uncertainties in engineering simulations.
Advances in Data Analytics: Data analytics enriches simulation datasets by incorporating probabilistic information.
Challenges in Quantifying Simulation Model Uncertainties: Challenges such as large numbers of variables and limited computational resources.
AI and Machine Learning in CAE Simulation: The potential of AI and machine learning to transform CAE simulation.
CAE and Digital Twins: The role of high-fidelity CAE solutions in enhancing digital twins by adding physical realism.
Data-driven Modeling: The rise of data-driven modeling leveraging machine learning and AI.
Combining Physics-based and Data-driven Models: A new approach to integrate physics-based CAE modeling with data-driven modeling.
Machine Learning Techniques: The document outlines three main ML techniques: supervised learning, unsupervised learning, and reinforcement learning.
AI Developments and CAE: Recent AI developments and their implications for CAE.
Machine Learning Methods for CAE: Various ML methods available for CAE, including traditional interpolators and neural networks.
Reduced Order Modeling (ROM): ROM is a technique that simplifies high-fidelity models while preserving essential behaviors.
Introduction to Metal Binder Jetting (MBJ) Simulation: Simufact's new simulation tool for Metal Binder Jetting (MBJ) in additive manufacturing.
Advantages of MBJ: MBJ offers benefits over traditional powder bed fusion processes.
Challenges and Solutions: The challenge of predicting changes during the sintering process in MBJ.
MSCOne and MSCOneXT: MSCOne provides flexible token licensing for access to CAE software.
e-Xstream Engineering and Senvol Database: e-Xstream's integration of the Senvol Database into its ICME solution.
Product Releases: New products and updates, including FormingSuite 2021 and VTD Scale.
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Catalog excerpts

Accelerating towards ELECTRIFICATION-2

Romax drives Hexagon | MSC Software into eMobility Delivering solutions for the next generation of electric drivetrains With industry-leading simulation software and a wealth of engineering expertise, Romax Technology is at the forefront of the acceleration into electrification. • Expertise: Over 30 years’ experience in rotating machinery engineering and simulation, supplying the automotive, aerospace and bearing industries. • Software: An integrated suite of multi-physics and multi-fidelity software applications driving the next generation of quiet, efficient and durable powertrain designs....

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Forensic investigations of falls using Adams Metal 3D How reducing heat distortion during additive manufacturing results in better tyre tread moulds eMobility Commentary On a mission to engineer a more sustainable world SmartUQ Quantifying simulation model uncertainties: the MSC Software and SmartUQ approach AI/ML Commentary AI & machine learning will transform CAE simulation and deliver usable digital twins Marshall Aerospace Marshall Aerospace & Defence Group address COVID-19 crisis by re-designing the iron lung ventilator using MSC Apex From bearings to eMobility with Romax Technology Romax...

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From bearings to eMobility with Romax Technology Dr. Peter Poon, MBE, founder of Romax Technology Engineering Reality Magazine recently interviewed Dr. Peter (Siu Yun) Poon, MBE, founder of Romax Technology, which became part of Hexagon | MSC Software in June 2020. Still going strong as he approaches his ninth decade, Romax was based on his vision to engineer a better world through the power of computer simulation, and stems from his deep-rooted passion for engineering and desire to improve the future of rotating machinery. Born in China, he came from Hong Kong to Britain in 1962 where he got...

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the time and needless to say they are expensive to build and maintain. Getting the design time down and right first time is therefore critical. When we applied the Romax philosophy to these gearboxes we got the design cycle time down from 36 months to 9 months including prototyping. Q. Electrification is coming, where does Romax solutions fit in to the mix? implications. This is where CAE has such a high return-on-investment. If you design your product right in the first place you will have reduced your manufacturing costs dramatically. Q. Tell us about Romax’s foray into Wind Turbine driveline...

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Romax software drives more focused, streamlined and lowcost development of innovative products Client Leading Korea-based Automotive parts and machine tools business; total annual revenues of more than US $8 billion. Solution Romax Concept software for initial design stage investigations, and other Romax products for further, detailed simulation of the gearbox model. Challenge More quickly and accurately design and develop multiple products in broadly similar areas (e.g. drivetrain) but with highly different requirements/ end users, meaning varying technical targets and development goals. Benefits...

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Right first time Lee says Romax Concept enables a more streamlined and compact development loop: “It helps decrease development time and helps in minimising design failure. Through a smaller development cycle we can make products more robust at an earlier stage - using Romax enables us to overcome limitations we might face, as well as meeting Right First Time design requirements.” The benefits of an enhanced design capability early in the process are clear: “It relates to the cost effect,” Lee adds. “With Design For Six Sigma (DFSS) and the Six Sigma process improvement approach, most companies...

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Romax consulting and software supports GKN Driveline to design low-noise high-efficiency eDrive gearboxes The evolution of electric vehicles (EVs) and hybrid electric vehicles (HEVs) is having a significant impact on Automotive engineering, particularly transmission and driveline design. The world’s leading manufacturer of Automotive driveline components, GKN Driveline has applied Romax software and consulting to focus the optimization of gearbox efficiency in electric motor-driven transmission without accepting trade-offs in noise and durability. Client The world’s leading manufacturer of Automotive...

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Assessing wind turbines in Korean skyscrapers with Cradle CFD By Jonas Wirgart, PMM Cradle CFD The world’s tallest artificial structure is the 829.8-metre-tall (2,722 ft) Burj Khalifa in Dubai in the United Arab Emirates and like most such buildings it exists in densely populated urban areas. This has an impact in terms of wind patterns produced around the building and its environmental impact locally. However, such tall buildings also pose an opportunity for planners and designers to potentially rethink designs to take into account sustainability concerns with respect to generating renewable...

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Figure 2. The Strata SE1 Apartment flow analysis: (a) photo from the rear of the wind turbines; and (b) contour plot of wind speed on a horizontal cross-sectional plane (top) and streamlines passing through holes (bottom; CFD by the authors). Another fluid flow analysis using Cradle CFD of the Strata SE1 building in London, England, and built in 2011, which is a 148 m-high, 43-story residential building with three rooftop horizontal-axis wind turbines of 19 kW capacity integrated into the building was also carried out (Figure 2). The building is iconic looking and has been awarded several architectural...

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CAE efficiency improvement with automatic simulation platform By Dr. Qianqian Chen & Qiuyi Wei, CAE technology development department, CHANGAN Automobile “Automatic Simulation Platform (ASP) allows us to reduce 30% CAE validation time in vehicle development cycle.” Under the pressure of joint venture’s MSRP reduction and increasing brand of local automobile enterprise in China, Changan Automobile proposed a 24-month vehicle development cycle to fit the environment. CAE validation almost covers three quarters of the process in the development cycle, which mean the analysis efficiency becomes an...

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