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MS sonxTOP MEMBRANE

Product catalog summary

Overview
The MS sonxTOP MEMBRANE is an innovative ultrasonic machine designed to integrate punching and sealing of membranes in a single process step, significantly reducing material and production costs. It is suitable for both manual workstations and automated systems, offering a cycle time of less than 2 seconds.

Key Features

Punching and sealing are combined into one work step.
Quick tool change system allows for tool changes in under five minutes without adjusting the cutting gap.
Available as a manual workstation or for integration into automation systems.
Optional features include integrated leak test, belt monitoring, and splice point control.
Energy-efficient with high positioning accuracy due to integrated servo drive technology.
Supports Industry 4.0 connectivity.

Technical Specifications

Machine model: MS sonxTOP GENESIS available in 20 kHz and 35 kHz.
Machine weight: Approximately 80 kg for the inline system.
Dimensions: 600 x 270 x 920 mm (WxDxH).
Control options: Time, energy, power, relative path, absolute path, absolute power.
Feed rate: Maximum of 240 mm/s.
Cycle times: 1.5 seconds.
HMI display: Available in 15.6 or 18.5 inches with 14 language options.
Interfaces: USB, with optional network, fieldbus, and 30 digital inputs and outputs.
Punch diameter: 8–22 mm in 0.5 mm increments.

Applications

Electronics housing, lamps, lighting systems, photovoltaic junction boxes, battery packs, sensor housing, car keys, automatic brake systems, and more.

Options

MS sonxWARE Remote Parameterization, Gateway, Network, Scan, RFID, and USB options for enhanced machine access and control.

Catalog excerpts

IN N OVATIVE COMPL E T E S OLUT ION MS sonxTOP MEMBRANE: Punching and sealing in one process step To save material and production costs of plastic parts with integrated membranes: MS sonxTOP MEMBRANE. Whether as a manual workstation or integrated in an automation system, the modular solutions integrates punching and sealing of the membrane in one process step (among others DAE [pressure equalization elements]) in a cycle time of less than 2 seconds. In short, the ultrasonic machine combines four process steps. Strip transport with splice control, mechanical punching out of the strip material, transport of the membrane die-cuts to the sealing position and lastly, sealing of the die-cuts by means of ultrasonic on the plastic components. To reduce machine downtime to a minimum, when changing the punching and sealing tools, the MS sonxTOP MEMBRANE has an innovative quick tool change system which enables tools to be changed in under five minutes (without the cutting gap between the sonotrode and the punching die needing to be adjusted). B E N E FITS vailable as a manual workstation (table machine) and for A integration into automation systems as a stand and inline module Punching and welding in one work step aterial savings due to individually adjustable cycle widths M ntegrated leak test (optional) I ntegrated belt monitoring (optional) I plice point control (optional) S ob change possible, in just a few minutes, due to preset J punch-seal tools nbeatable energy efficiency and high positioning accuracy U thanks to integrated servo drive technology ou are investing in intelligent and seamless connectivity for Y your Industry

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+ Electronics housing + Lamps and lighting systems + Lambda probe connectors + Photovoltaic junction boxes + Solar module junction boxes + Battery packs for e-bikes + Sensor housing + Car keys + Automatic brake systems + Gear box control + Tire inflation pressure sensors + Headlight control in passenger car + Tank ventilation + Pedestrian protection sensors + Sound generators for electric cars + Insulin pumps + Medical filters + Avalanche beacons TECHNICAL DATA_ Machine model Machine weight of inline system Dimensions (WxDxH) of inline system Welding phases Control Feed rate Cycle times Color...

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