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Structural components

Structural components
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Structural components

Product catalog summary
Introduction
Noise in industrial settings, particularly from oil-hydraulic systems, is a significant issue. Regulations limit occupational noise exposure.

Theory and Definition of Noise
Noise is defined as an unpleasant sound causing disturbance or pain, involving oscillations in a medium that cause pressure variations.

Sound Components
Sound requires a source, transmission medium, and receiver. In industrial settings, electric motors and pumps are noise sources, with bell housings as transmission media. The human ear and sound level meters are receivers.

Monobloc Bell Housings
LMC series monobloc bell housings connect electric motors to hydraulic pumps, compatible with various motor sizes, made from pressure diecast aluminum alloy, and operate within -30°C to +80°C.

Technical Specifications
Available in various sizes and configurations, monobloc bell housings can be customized for special applications. Dimensions are detailed in tables.

Assembly and Installation
Instructions include calculating distance H1 and ensuring compatibility with pump interfaces. Tightening torques for assembly bolts are specified.

Comparative Tables
Tables provide dimensions and weights for different bell housing models and compatibility with various pump interfaces.

Conclusion
The document provides comprehensive technical data for selecting and installing LMC series monobloc bell housings, ensuring compatibility and optimal performance in industrial applications.
Overview: The document details technical specifications and guidelines for LMC series monobloc bell housings, used to connect UNEL-MEC frame electric motors with internal gear pumps, compatible with motors from 0.12 kW to 75 kW.
Technical Specifications:
  • Materials: Made from pressure diecast aluminium alloy, with damping ring in vulcanized aluminium and gaskets from special paper.
  • Temperature Range: -30°C to +80°C, with consultation required for temperatures outside this range.
  • Fluid Compatibility: Compatible with mineral oils, water-based emulsions, and water glycol per ISO 6743/4 standards.
Design and Compatibility:
  • Standardization across manufacturers ensures compatibility in spigot, fixing centres, and shaft design.
  • Available with or without a removable centre ring for various mounting configurations.
Application and Selection:
  • Approval from MP Filtri is necessary for applications not covered in the catalogue.
  • Selection involves checking motor power, pump model, and dimensions relative to the mounting flange and pump shaft.
  • Designation codes for ordering are provided in tables.
Dimensions and Versions:
  • Dimensions for components like the bell housing, foot bracket, and damping ring are specified.
  • Four versions of the bell housing are available for specific mounting and maintenance requirements.
Tables and Charts:
  • Tables provide combinations of motor sizes, power ratings, and corresponding pump codes.
  • Machining tolerances and specific codes for half-couplings and spiders are detailed.
Additional Notes: Consultation with MP Filtri is recommended for dimensions or configurations not covered. Additional resources for 3D drawings and further technical information are referenced.
Overview: The document provides technical specifications and guidelines for SGEA series motor and pump half-couplings, bell housings, seals, and low noise bell housings, including tables for dimensions, comparative codes, and assembly instructions.
Specifications:
  • Half-Couplings: Lists various half-coupling codes with dimensions such as diameter, length, and key size.
  • Seals: Specifications for motor and pump seals, including dimensions and materials.
  • Bell Housings: Details on monobloc and low noise bell housings, with specifications for materials, temperature range, and fluid compatibility.
Procedures:
  • Assembly Guidelines: Instructions for mounting motor and pump units horizontally on oil tank lids or machines, emphasizing flexible pipelines and anti-vibration devices.
Standards and Recommendations:
  • Noise Reduction: LMS series bell housings reduce noise levels by 5 dB(A) compared to conventional housings.
  • Compatibility: Contact MP Filtri Technical and Sales Department for applications not covered by standard specifications.
Comparative Tables: Tables compare new and old codes for half-couplings and bell housings, indicating not all components are fully interchangeable.
Key Data from Tables:
  • Table 16 & 17: Dimensions for motor and pump half-couplings in the SGEA series.
  • Table 18 & 19: Specifications for seals, including dimensions and materials.
  • Table 20: Maximum permissible load values for LMS low noise bell housings.
Critical Information:
  • Motor and pump seals must be ordered separately.
  • Customization features require consultation with the Technical and Sales Department.
  • All guidelines are indicative and subject to change by design engineers.
Overview: The document is a technical catalogue for selecting and ordering low noise bell housings, specifically the LMS series, used with electric motors and hydraulic pumps. It provides detailed specifications, dimensions, and guidelines for proper selection and assembly.
Main Sections:
  • Product Versions: Identifies two main versions of low noise bell housings: standard flange (FS type) and auxiliary flange (FR*, F5*, F6* types).
  • Technical Specifications: Provides technical and dimensional data for correct selection, including motor sizes, power ratings, and shaft dimensions.
  • Assembly Guidelines: Instructions for calculating the H1 dimension, critical for ensuring correct fit.
  • Tables and Charts: Tables provide dimensions, weights, and codes for different configurations.
  • Tightening Torques: Recommended tightening torques for assembly bolts are specified.
  • Modular Components: Describes modular bell housing components for a wide range of motor and pump combinations.
  • Material and Temperature Specifications: Specifies materials and temperature range for operation.
  • Ordering Information: Guidelines for ordering, including customization options and product codes.
Key Considerations:
  • Ensure the H1 dimension is less than or equal to the height of the bell housing.
  • Use correct tightening torques to avoid damaging components.
  • Consult tables for selecting compatible motor bases, pump flanges, and adapters.
  • Contact MP Filtri Technical and Sales Department for applications outside standard specifications.
Overview: The document provides detailed technical specifications and guidelines for selecting and assembling pump interfaces, electric motors, bell housings, and drive couplings, including compatibility and installation procedures.
Pump Interfaces: Lists multiple pump interface codes essential for order designations, ensuring compatibility with other components.
Electric Motors: Specifications include power ratings, sizes, and dimensions, outlining different motor configurations and applications.
Bell Housings: Describes monobloc and low noise bell housings for NEMA motors, emphasizing compatibility with pump interface dimensions.
Drive Couplings: Discusses drive couplings' role in power transmission, providing technical specifications for different series.
Assembly Kits and Adapters: Information on assembly kits and adapters for NEMA motors, highlighting their use with specific configurations.
Selection and Calculation Guidelines: Offers guidelines for selecting drive couplings based on motor power, pump type, and application requirements.
Tables and Diagrams: Provides tables and diagrams with dimensions, codes, and specifications for components.
Conclusion: Serves as a comprehensive guide for selecting and assembling pump interfaces, electric motors, and related components, emphasizing compatibility and providing detailed technical data.
Overview: The document provides technical specifications and guidelines for MP Filtri's inspection doors and related components, including seals, visual and electrical level indicators, and sight glasses.
Specifications:
  • Inspection Doors: Made from pressure diecast aluminium alloy or cast iron, conforming to DIN 24339 standards.
  • Seals: Made from oil-resistant rubber, suitable for temperatures between -30°C and +80°C.
  • Visual Level Indicators (LVA series): Made from transparent polyamide, operating pressure up to 2 bar at 80°C.
  • Electrical Level Indicators (LEG series): Feature a 3-hole fixing flange and a reed switch with NC-NO contacts.
Procedures:
  • Ensure the wall surface is clean before seating the seal.
  • Wet the seal with hydraulic oil to prevent cracking.
  • Fit the seal carefully to the inspection cover and tighten the retaining nuts to 15 Nm torque.
Customization Options:
  • Inspection doors can be customized with logos, holes for indicators, and oil sample plugs.
  • Visual level indicators can be customized with nameplates and different seal materials.
  • Electrical level indicators offer customization in float materials, connectors, and seal types.
Technical Notes: Details provided are guidelines only, and MP Filtri reserves the right to make changes. Contact MP Filtri Technical and Sales Department for applications outside specified ranges or additional customization.
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Catalog excerpts

Structural components-2

Nois e Noise is a particularly pervasive problem so much so that there have been statutory regulations in place now for some years, designed to limit harmful occupational exposure. Many of the machines used in industry today are equipped with oil-hydraulic systems, which happen to be a major source of noise. 1. Theory and definition of noise From a health and hygiene standpoint, noise can be defined as an unpleasant and undesirable sound, or an unpleasant and annoying or intolerable auditory sensation (noise being any sound phenomena that may be accompanied by sensations of disturbance and pain)....

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Structural components-3

LMC series monobloc bell housings - piston/vane/screw pumps 4 Comparative table, monobloc bell housings 9 BMC series motor base 10 LMC series cast bell housings - gear pumps 14 Comparative table, monobloc bell housings 25 LMS series low noise bell housings 28 Comparative table, low noise bell housings 35 Components for MODUL 2/3 bell housings 36 Bell housings for NEMA motors 44 Comparative table, modular bell housings 50 SGEA - SGEG - SGES series drive couplings 52 LVA series visual level indicators (Inspection door options) 70 LEG series electrical level indicators (Inspection door options)...

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Structural components-4

Monobloc bell housings L M C series LMC series monobloc bell housings are used as connecting elements between B3-B5 flanged UNEL-MEC electric motors and a wide range of hydraulic pumps available on the international market. With special machining, they can be modified to serve as motors base that will accept standard flanges manufactured by MP Filtri S.P.A. (MODUL-2). Thanks to their considerable versatility and to the extensive range of pump flanges available, LMC series monobloc bell housings are compatible with electric motors from size 80, rated 0.5 kW, up to size 225, rated 37/45 kW, and...

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Structural components-5

How to use the catalogue This catalogue provides all the technical and dimensional data needed in order to ensure the correct selection of an LMC series bell housing. • Having established the rated power of the electric motor and type of pump that will be adopted to make up the unit, refer to the tables of combinations, locate the correct pairing of motor and pump, and identify the code of the pump flange. • Table 2 presents all the combinations possible between motor base and pump flange. With this information, the customer can determine the exact distance H1 to be bridged by the LMC bell housing...

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Monobloc bell housing BCD Auxiliary flange Monobloc bell housing Spigot hole H1 (Composite bell housing) The auxiliary flange, if specified, is supplied already fitted to the bell housing (MODUL-2). Machining tolerances • For loose components see pages 11 - 12 - 13 • Check that the pump interface dimensions are compatible with those of the bell housing N.B. The hole made in the tank cover should be 2 mm larger than dimension D5 Concentricity of D1/Spigot hole LMC 200 - LMC 350 LMC 300 - LMC 450 TABLE 1 Dimensions of LMC monobloc bell housing Bell housing code Frame size Foot bracket code To determine...

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LM C bell housing, dimension H1 TABLE 2 Specified tightening torques for auxiliary flange Monobloc bell housing Code TABLE 3 Modul 2 bell housing Code These values are calculated to exploit the performance of the bolt at 70% of its elastic limit. This means in practice that the shank of the bolt will be stressed typically to 60-70% of its limit of elasticity in the course of being tightened. The values indicated are valid for hexagon head bolts to UNI 5737 and hexagon socket screws to UNI 5931, property class 8.8, tightened by degrees using a torque wrench. If bolts or screws are tightened using...

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Structural components-8

LMC or dering i nfor mation Monobloc bell housing 4 - Pump interface codes Holes rotated through 45°in relation to standard position (page 51) Inspection hole Drain hole + inspection hole Double set of holes Black anodized finish Clearance holes at motor interface Customer specification 450 2 - Product revision code A 3 - Bell housing FSJ Foot bracket N.B. Bell housings with FI/DI options are supplied complete with threaded closure plug 1 - Product revision code A Black anodized finish N.B. For customization features other than those indicated on this page, contact the Technical and Sales Department...

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Structural components-9

Motors base B M C series The motors base of the BMC series are derived from standard LMC monobloc bell housings, and used as bases to which flanges of the FR/FP5/FP6 series can be fitted either to increase the height of the bell housing or to allow machining of the pump interface, not possible with a standard monobloc housing Motor base for installation of auxiliar y flange FR1 H1 28° TABLE 4 Electric motor, 4-pole, 1500 rpm Dimensions of BMC motor base Motor base code Frame size Foot bracket code Assembly kit code (motor base + flange): KVG1 • For pump flange codes, see page 13 3D drawings available...

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Structural components-10

BMC mot or bas e Motor base for installation of auxiliar y flange FP5 H1 28° TABLE 5 Dimensions of BMC motor base Electric motor, 4-pole, 1500 rpm Frame size Motor base code Foot bracket code Assembly kit code (motor base + flange): KVG5 • For pump flange codes, see page 13 Motor base for installation of auxiliar y flange FP6 H1 28° TABLE 6 Dimensions of BMC motor base Electric motor, 4-pole, 1500 rpm Frame size Motor base code Foot bracket code Assembly kit code (motor base + flange): KVG6 • For pump flange codes, see page 13 3D drawings available on website www.mpfiltri.com, under TOOLS/2D/3D...

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Compar at ive table MP Filtri

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BMC motors base Motor base for installation of auxiliar y flange FP7 H1 28° TABLE 7 Bell housing dimensions, BMC motor base Electric motor, 4-pole, 1500 rpm Frame size 225 Motor base code Assembly kit code (base module + flange): KVG7 • For pump flange codes, see page 13 3D drawings available on website www.mpfiltri.com, under TOOLS/2D/3D CAD COMPONENTS 12

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Structural components-13

TABLE 8 Flange Code Possible pump interfaces Possible pump interfaces Complete the order designation with the pump interface code: E.g. FP5026S023 3D drawings available on website www.mpfiltri.com, under TOOLS/2D/3D CAD COMPONENTS 13

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All MP Filtri catalogs and technical brochures

  1. LMS/LDS Series

    17  Pages

  2. LMC/LDC Series

    17  Pages

  3. LMG Series

    21  Pages

  4. ACCESSORIES

    28  Pages

  5. BELL HOUSING

    72  Pages

  6. COUPLINGS

    46  Pages

  7. SPIN-ON FILTERS

    76  Pages

  8. Suction Filters

    72  Pages

  9. Return Filters

    230  Pages

  10. FHD - DUPLEX

    17  Pages

  11. FHB - MANIFOLD

    16  Pages

  12. FHM - MANIFOLD

    21  Pages

  13. FHP

    19  Pages

  14. FMP

    14  Pages

  15. Spin-On Filter

    78  Pages

  16. Stainless Steel

    20  Pages

  17. LMP 124

    6  Pages

  18. MRSX

    12  Pages

  19. MSH

    4  Pages

  20. MPS

    8  Pages

  21. LMP 952 - 954

    6  Pages

  22. LMP 900 - 901

    4  Pages

  23. LMP MULTIPORT

    8  Pages

  24. FMP 039

    4  Pages

  25. SF2 250 - 350

    4  Pages

  26. FRI

    10  Pages

  27. MPI

    8  Pages

  28. MPH

    18  Pages

  29. MPT

    15  Pages

  30. MST

    4  Pages

  31. STR

    4  Pages

  32. RF2

    4  Pages

  33. MPF

    20  Pages

  34. LMP 400 - 430

    10  Pages

  35. LMP 210

    5  Pages

  36. FAS

    4  Pages

  37. SF2 500

    12  Pages

  38. SF2 250

    8  Pages

  39. SA - SAP

    10  Pages

  40. STR

    4  Pages

  41. Pressure filters

    116  Pages

  42. In-line filters

    108  Pages

  43. Accessories

    68  Pages

  44. Catalogue

    19  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.