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MULTI-COMPONENTS

MULTI-COMPONENTS
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MULTI-COMPONENTS

Product catalog summary
Introduction
This document serves as a comprehensive guide for selecting the appropriate bell-housing and drive coupling for IEC electric motors, specifically those ranging from size 132 to 355. It covers specifications, procedures, and recommendations for installation and noise reduction.
Specifications
The document details the specifications for bell-housings and couplings, including dimensions and codes for various motor sizes. Specific examples include the LMC250 and LMS250 bell-housings, which require particular drilling codes for configuration.
Procedures
It provides detailed procedures for calculating the length of bell-housings and selecting suitable coupling components, emphasizing that the bell-housing length must meet or exceed the calculated length.
Noise Considerations
The document explains noise theory and the role of bell-housings in noise transmission. It offers guidelines for noise reduction through low noise bell-housings and proper installation techniques.
Installation Recommendations
Recommendations include horizontal mounting of motor and pump units on oil tank lids and machines, using flexible pipelines, anti-vibration devices, and ensuring robust support for hydraulic oil tanks.
Materials and Compatibility
Specifications for materials used in modular bell-housing components, such as pressure die-cast aluminum alloy and steel screw kits, are provided. Compatibility with various fluid types according to ISO standards is also outlined.
Conclusion
For optimal results, the document advises integrating the motor-and-pump unit into the hydraulic system to minimize vibration and noise. Recommended tightening torques for motor/pump fixing on the bell-housing are also provided.
Overview
The document includes detailed specifications and configurations for pump interfaces, motor bases, and bell housings, with information on flange versions, motor sizes, and mounting kits, along with associated weights and dimensions.
Specifications
  • Flange Versions: Available in 4 Bolt and 2 Bolt versions, with specific dimensions and configurations.
  • Motor Base Codes: Lists various motor base codes such as BMT400, BMT450, BMT550, and BMT660, each with specific weight and dimensions.
  • Bell Housing: Features inspection holes with plastic threaded plugs for safety, and optional drain holes.
Procedures
  • Mounting Kits: Provides detailed instructions on required components for mounting, including gaskets, screws, and washers, with torque specifications.
Norms and Standards
  • Ensures machine safety with protection according to DIN EN 292 part 2.
Recommendations
  • Guidance on selecting appropriate pump flange codes and motor base codes based on specific requirements and configurations.
Key Data from Tables
  • Weights: Range from 0.9 kg to 31.00 kg depending on the component and configuration.
  • Dimensions: Various diameters and lengths specified for different components to ensure compatibility and fit.
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Catalog excerpts

MULTI-COMPONENTS-1

MULTI-COMPONENTS IEC electric motor range from size 132 up to size 355

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MULTI-COMPONENTS-2

BELL-HOUSING & COUPLING SIZING A GUIDE TO SELECT THE CORRECT BELL-HOUSING AND DRIVE COUPLING DATA REQUIRED - Electric motor power/motor size - Manufacturer and pump type TO VERIFY: 1 - Pump and motor shaft dimensions (see electric motor data sheet) 2 - Shaft and flange pump (see pump data sheet) Example: - Electric motor 2.2 kW - size 100-112 - Atos pump code PFE31 - Shaft 1 IEC Electric motor dimension Hydraulic pump dimension ø19.05 - key 4.76 Case A Solution with monobloc bell-housing series LMC/LDC Bell-Housing’s length calculation Pages 63 ÷ 69 for IEC Electric motor size 100-112 - LMC250...

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MULTI-COMPONENTS-3

BELL-HOUSING & COUPLING SIZING A GUIDE TO SELECT THE CORRECT BELL-HOUSING AND DRIVE COUPLING Coupling selection Motor half-coupling (see page 26) For IEC Electric motor size 100/112, the half-coupling is SGEA21M05060FG Spider (see page 31) For SGEA21, EGE2 - EGE2RR (choose spider material on the base of the application, oil, temperature and cycle machine, etc.) Pump half-coupling Choose the drilling code - see pages 18-19 for shaft 19.05 - key 4.76 - code: G01 Pump half-coupling length = BH length - THK Spider - THK Spigot LMC = 138 mm - 60 - 18 - 9.5 = 50.5 mm LMS = 148 mm - 60 - 18 - 9.5 =...

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MULTI-COMPONENTS-4

BELL-HOUSING & COUPLING SIZING Step Selection Software Select “BELL-HOUSING & COUPLING” Choose Manufacturer: select “Pump type” and “Pump model” Choose Coupling material Choose nr° of poles of “Electric motors”: select “Electric motors type” and “Elect

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MULTI-COMPONENTS-5

BELL-HOUSING & COUPLING SIZING Selection Software Step Push “CLICK HERE TO PROCEED”, then choose best solution for your application. Push “PREVIEW” to download the reports. Complete kit for: -IEC Electric Motor Size 160 -Pump Bosch Rexroth A10VSO45 shaft P Per errori ammissibili di quote senza tolleranze e per altre prescrizioni generali vedi UNI EN 22768-1/1996 - f For the permissible errors on the dimensions without tollerance and for other general specifications . See UNI EN 22768-1/1996 - f DESCRIPTION Monobloc Bellhousing Spider Motor Half Coupling Pump Half Coupling Tav./Sht. di/of Questo...

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MULTI-COMPONENTS-6

GENERAL INFORMATION Noise is a particularly pervasive problem so much so that there have been statutory regulations in place now for some years, designed to limit harmful occupational exposure. Many of the machines used in industry today are equipped with oil-hydraulic systems, which happen to be a major source of noise. THEORY AND DEFINITION OF NOISE From a health and hygiene standpoint, noise can be defined as an unpleasant and undesirable sound, or an unpleasant and annoying or intolerable auditory sensation (noise being any sound phenomena that may be accompanied by sensations of disturbance...

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MULTI-COMPONENTS-7

ASSEMBLY OF MOTOR AND PUMP UNIT Low noise bell-housing will help to attenuate the transmission of vibrations and the emission of noise generated by the system. Self-evidently, however, the mere adoption of a low noise bell-housing will achieve little unless the motor and pump are correctly installed on the machine or on the tank of the hydraulic power unit. Should be followed in order to achieve best possible results and correct installation: ® MOTOR AND PUMP UNIT MOUNTED HORIZONTALLY ON OIL TANK LID - The suction pipe attached to the pump must be rigid and fitted using a resilient bulkhead flange...

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MULTI-COMPONENTS-8

GENERAL INFORMATION PUMP INTERFACE CODES Valid configuration for bell-housing up to ø400 Bell-housing with nr. 2 holes at pump interface, aligned with through holes at motor interface. Spigot hole Bell-housing with nr. 4 holes at pump interface, aligned with thread holes at motor interface. Spigot hole Bell-housing with nr. 2 holes at pump interface + 22.5° compared to through holes at motor interface. Spigot hole Valid configuration for bell-housing from ø450 to ø660 Spigot hole Bell-housing with nr. 4 holes at pump interface + 22.5° compared to thread holes at motor interface.

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MULTI-COMPONENTS-11

MULTI-COMPONENTS IEC electric motor range from size 132 up to size 355

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MULTI-COMPONENTS-12

Modular Bell-Housing Components - IEC electric motor range from size 132 up to size 355 - Base module: Pressure die-cast aluminium alloy From -30 °C to +80 °C - Pump flange: Aluminium alloy - Intermediate adapter: Aluminium alloy. - Screw kit: Steel - Gaskets: Special paper (Guarnital) Note For temperatures outside this range, contact MP Filtri Technical and Sales Department Compatibility with fluids Modular bell-housing components compatible for use with: - Mineral oils types HH-LL-HM-HR-HV-HC, to ISO 6743/4 standard - Water based emulsions types HFAE-HFAS, to ISO 6743/4 standard - Water glycol...

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MULTI-COMPONENTS-14

MULTI-COMPONENTS Designation & Ordering code 1 Motor base series and size Configuration example: Drain hole + inspection hole Black anodized finish Clearance holes at motor interface Customer specification Intermediate adapter series and size Black anodized finish Customer specification Pump flange series and size Pump interface codes Holes rotated through 45° in relation to standard position Double set of hole Black anodized finish Customer specification Options Mounting kit code series and size Configuration example:

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MULTI-COMPONENTS-15

IEC - Electric motors Motor base Dimensions [mm] On request Weight Motor size Shaft end [d x l]codeD1 D2 D3 D5 H1 H2 F P H3 D6 [kg] Pump flange code to be complete with available pump interface Example: FR1023S024

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MULTI-COMPONENTS-16

IEC - Electric motors Motor size Shaft end [d x l] Pump flange code to be complete with available pump interface Example: FP5026S023

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MULTI-COMPONENTS-17

IEC - Electric motors Motor size Shaft end [d x l] Pump flange code Pump flange code to be complete with available pump interface Example: FP6032S021

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MULTI-COMPONENTS-18

IEC - Electric motors Motor size Shaft end [d x l] Motor base code Pump flange code Pump flange code to be complete with available pump interface Example: FP6032S021

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MULTI-COMPONENTS-19

IEC - Electric motors Motor size Shaft end [d x l] Motor base code Pump flange code Pump flange code to be complete with available pump interface Example: FP7052S028

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All MP Filtri catalogs and technical brochures

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  6. COUPLINGS

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.