HUMIDOS

HUMIDOS
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HUMIDOS

Product catalog summary
Application Area
The HUMIDOS adiabatic, atomizing humidifier is designed for both supply and exhaust air systems, suitable for environments like laboratories, clean rooms, and offices. It helps maintain optimal humidity levels, conditioning cold outdoor air in winter and aiding in cooling through exhaust air humidification in summer.
Functional Description
The system uses a central high-pressure pump to humidify multiple air systems by injecting osmosis water into the air via nozzles, creating a fine mist. It operates adiabatically, cooling the air as it humidifies. A master control unit manages the system, with slave controllers for individual zones.
Norms and Certificates
The HUMIDOS system is hygiene-certified according to VDI 6022, ensuring high hygiene standards. The materials are microbially inert, and the system is designed for easy cleaning and maintenance.
Advantages
The humidifier rack is designed for easy cleaning and includes features like turbulence and droplet separators. It offers a master-slave regulation option and uses an oil-free, water-lubricated pump for low maintenance.
Construction Form/Design
The humidifier is compatible with various air handling units (AHUs) and should be positioned to avoid exposing subsequent parts to high humidity.
Components
The system includes a water-lubricated axial piston pump, frequency converter for flow rate adjustment, pressure transmitter, and zone valves for high-pressure air humidification.
Optional Equipment
Optional UV disinfection for feed water is available, along with a minimal quantities function for systems with low humidification needs.
Humidifier Racks
The spray bar is divided into four zones, with high-pressure nozzles available in various capacities. Check valves ensure complete drainage of the system to maintain hygiene standards.
Regulation
The HUMIDOS system includes a master high-pressure pump and at least one slave humidifier. The master control cabinet features a touch panel for system visualization, while the slave control cabinet manages zone valve control, airflow volume, and sensor data. The system calculates the wet bulb temperature and adjusts humidification accordingly.
Design Principles
Key requirements include providing osmosis water with adequate pressure, connecting supply circuits, wiring for communication and control, and optional integration of a UV system for water disinfection.
Adiabatic Cooling Control
The system uses a fan and heat exchanger to regulate air conditions, adjusting the humidification band based on temperature and humidity readings.
Specifications
The central pump station features an oil-free high-pressure pump, variable speed drive motor, and automatic control with a touch screen. It includes a Modbus interface for BMS connection and optional UV systems for water disinfection.
Commissioning and Maintenance
The document outlines the process for system start-up, commissioning, and maintenance, including a one-year operation control and optional UV system integration.
Key Projects and Specifications
The document lists various projects involving the installation and renewal of pump stations and humidifiers across Switzerland from 2014 to 2016, highlighting different capacities and types of humidification systems.
Technical Diagram
The document includes a Mollier-h-x diagram for damp air at 450 meters above sea level, illustrating various temperature and humidity levels.
Contact Information
Mountair AG provides contact details for their offices in Kreuzlingen, Basel, and Suisse Romande.
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Catalog excerpts

HUMIDOS-1

Adiabatic, atomizing humidifier Hygiene-certified according to VDI 6022

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HUMIDOS-2

HUMIDOS Adiabatic, atomizing humidifier

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HUMIDOS-3

HUMIDOS Adiabatic, atomizing humidifier Cantonal pharmacy, Zürich HUMIDOS Air humidification belongs to one of the fundamental air conditioning types. There are various processes that can be used for this. Traditionally, but no longer very relevant, humidification was performed through a contact humidification process. Humidification of the air (supply air flow) through comb humidifiers no longer corresponds to the current hygiene standards. However, comb humidifiers are still used for adiabatic exhaust air humidification. The maintenance of these systems is however relatively high and this type...

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HUMIDOS-4

HUMIDOS Adiabatic, atomizing humidifier Humidos system, botanical garden, Zürich Application area Adiabatic, atomizing humidifier can be implemented in supply air and exhaust air devices. When implemented as supply air humidification, the aim is to achieve optimum humidity for laboratory rooms, clean rooms, production rooms, office areas, conference rooms etc. The supply air humidity must be reliably kept in a narrow band, regardless of the air volume. Operation periods mostly span the winter months, when cold outdoor air with low absolute humidity is prepared and blown in. When the high-pressure...

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HUMIDOS-5

HUMIDOS Adiabatic, atomizing humidifier Norms and certificates Hygiene requirement standards for supply air humidifiers have constantly increased. Past problems and the always higher requirements for fresh air in rooms have led to the products needing to distinguish themselves via certificates. In the field of air humidification, there are many brands, however not all of them will fulfil the currently required standards for long – for adiabatic, atomizing humidifier, these standards are defined as hygienic harmlessness according to VDI 6022. The materials used must be microbially inert, the components...

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HUMIDOS-6

HUMIDOS Adiabatic, atomizing humidifier Advantages Humidifier rack Hygienie certified VDI 6022 Partialized into four levels Turbulence generator Aerosol separator Droplet separator Post evaporation unit Fully emptiable The humidifier rack is important. It creates turbulence and is fixed onto the wall (not installed in the tank), making it easy to clean. The spray bar is partialized into four levels. This is a Mountair solution, tailored to your needs. Master-slave option Industrial standard Quasi constant This requires a standard control that accepts all functions and can communicate with the...

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HUMIDOS-7

HUMIDOS Adiabatic, atomizing humidifier Principles diagram Humidos master pump station Master cabinet incl. pump Osmosis water 2 – 5 bar 5–20 Microsiemens/cm 10–300 kg/h Minimum amount valve on-site Pressure sensor SPP 110–600 Luzifer NC321-K36 1×230V, 2W Delivery limit SA humidifier Supply air production V SA 19‘000 m3/h Slave 1 Regulation: 4 Zonen 128 kg/h drainage valves EA humidifier Exhaust Air (example: Kitchen) V EA 45‘000 m3/h Slave 1 Regulation: 4 Zonen 190 kg/h drainage valves

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HUMIDOS-8

HUMIDOS Adiabatic, atomizing humidifier Components Pump The axial piston pump is the core of the Mountair Humidos high-pressure humidifier. The pump is water-lubricated, 100 % maintenance-free and fulfils the hygiene regulations, as no lubricant or other chemicals are used. Dry-run protection and temperature monitoring switch. If the water pressure of the supply were to be insufficient, the pump may start to dry-run and thus be damaged. The pressure switch (set to 1.6 bar) protects the pump. Simultaneously, the water temperature is monitored in order to prevent overheating. The protection switch...

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HUMIDOS-9

HUMIDOS Adiabatic, atomizing humidifier Master control cabinet with pump Slave control cabinet Aerosol and droplet separator

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HUMIDOS-10

HUMIDOS Adiabatic, atomizing humidifier Optional equipment Additional UV disinfection for feed water The prepared osmosis water for the humidification can also be subject to UV disinfection. A UV reactor is installed for this purpose on the entry side of the Humidos pump station. The UV reactor has internal flow/temperature monitoring and regulates itself. The UV pipes can simply be changed after they have reached the prescribed number of operation hours (8000 h). Supply Total performance OK performance Max. pressure Minimal quantities function (for very small performance requirements) For systems...

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HUMIDOS-11

HUMIDOS Adiabatic, atomizing humidifier Humidifier racks Example of spray bar with four zones EA humidifier nozzle division in 4 zones 124 kg/h, 4 kg/h = 31 nozzles Level 1 A = 2 8 kg/h Level 2 B = 5 20 kg/h Level 3 A + B = 7 28 kg/h Level 4 C = 9 36 kg/h Level 5 C + A = 11 44 kg/h Level 6 C + B = 14 56 kg/h Level 7 D = 15 60 kg/h Level 8 Level 9 Level 10 Level 11 Level 12 Level 13 Level 14 Level 15 High-pressure nozzles The dimensioning of the rack division and atomizer nozzles is defined by the device crosssection and the humidifier quantity. Various nozzles are available; from 1.5kg/h to 10kg/h....

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HUMIDOS-12

HUMIDOS Adiabatic, atomizing humidifier Regulation Humidos high-pressure humidifiers are equipped with a controller. There is a master (high-pressure pump) and at least one slave (actual humidifier in the air flow) per Humidos humidifier. The master control cabinet is equipped with a touch panel and visualises the entire system. If several slaves are connected, they are represented on the touch panel according to the project. A slave control cabinet ensures the system-specific connection: zone valve control, assessment, air flow volume (fan), sensors and the ideal values indication from the BMS...

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HUMIDOS-13

HUMIDOS Adiabatic, atomizing humidifier Adiabatic cooling control principle Air volume Humidification band Heat exchanger M easurement via inlet nozzle at the fan Humidifier entry Temperature measurement T1 Humidity measurement F1 Air condition Humidifier exit Temperature measurement T2 Average temperature Air condition After heat exchanger Temperature measurement T3 Heat exchanger Measurement entry/exit T4 Design principles If a high-pressure humidifier is implemented, there are various preconditions that must be fulfilled. You will find a short overview of the most important points below. Provision...

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