Direct robot

Direct robot
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Direct robot

Product catalog summary
Overview
Direct Robot is a pre-configured robotic solution designed for high dynamics and precision in industrial applications such as material handling, processing, and test & measurement. It utilizes direct drive linear modules from the SKA Compact series.
Configurations
Direct Robot is available in two configurations: Gantry and Slide Bar. Both feature direct drive motion for the X and Y axes.
  • Gantry Configuration: Supports synchronized control of up to 16 axes, with a payload capacity of 25kg without a vertical axis and 7kg with one.
  • Slide Bar Configuration: Features a technopolymer cross sliding system for reduced mass, allowing high dynamics with a 10kg payload capacity.
Key Features
  • MD2 Technology: Integrates mechanics, electronics, direct drive, control, and motion software for smooth motion.
  • Modularity: Allows modular combinations in mechanical and motion control architecture.
  • Performance: High cycle rates and conveyor tracking with repeatability of 0.2mm for Gantry and 0.5mm for Slide Bar.
Control Architecture
Based on the Core Pro environment, featuring PLC and robotic layers for fast configuration and integration with automation systems. Supports interfaces like Ethernet TCP/IP, SERCOS III, CAN OPEN, and PROFIBUS.
Ordering Information
Customization options include unit architecture, axis strokes, cable lengths, and additional features like HMI and Hand Terminal.
Application Examples
  • Unscrambling Systems: Production up to 3000 ppm, fast size change, and vision system synchronization.
  • Glass Processing: Uses a gantry single Y configuration for fast size changes and high speeds.
Specifications
Specifications for models like DR-M-2gv, DR-M-sb, and DR-M-sbb include:
  • Maximum payloads from 6kg to 12kg.
  • Position repeatability of +/- 0.01 mm.
  • Synchronous linear motors.
  • Lubrication every 15,000 km.
  • High precision ball recirculated on rail guide sliding system.
Performance
Metrics include travel times, cycle rates, maximum speeds, and accelerations for X, Y, and Z axes.
Dimensions and Customization
Stroke ranges for X and Y axes, with X stroke increasing by 200 mm. Dimensions can be modified as needed.
Maintenance
Preventive maintenance requires regular lubrication every 15,000 km for all axes, with Z axis lubrication coinciding with X/Y axes greasing.
Additional Features
Customization options include Motion Control Set (MCS), Human-Machine Interface (HMI), Hand Terminal (HT), and cable lengths from no cable to 10 meters.
Contact Information
Contact details for Motor Power Company offices in Italy, China, and Germany are provided.
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Catalog excerpts

Direct robot-1

READY TO INSTALL AND PROGRAM MECHATROHICS POWER ^^^^^^^^^^^^^ COMPANY

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Direct robot-2

DIRECT ROBOT Direct Robot is a ready-to-install-and-program robot, based on direct drive standard linear modules of the series SKA Compact. Direct Robot is the effective solution for high dynamics, high precision applications with relevant load. RANGE OF APPLICATIONS MATERIAL HANDLING MATERIAL PROCESSING TEST & MEASUREMENT > PROBE CARRIER > VISUAL INSPECTION > PRODUCT STREAM DIVIDING AND GROUPING Direct Robot is a full embedded mechatronic device totally enclosed in its mechanical structure and provided with a motion package, including control, cabling and motion libraries. This configuration...

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Direct robot-3

DIRECT ROBOT GANTRY SINGLE Y DIRECT ROBOT GANTRY SINGLE Y-Z > NUMBER OF AXES > MAXIMUM PAYLOAD HANGING DOWN > MAXIMUM DRUGGED PAYLOAD > MAXIMUM STROKE X AXIS > MAXIMUM STROKE Y AXIS > NUMBER OF AXES > MAXIMUM PAYLOAD HANGING DOWN > MAXIMUM DRUGGED PAYLOAD > MAXIMUM STROKE X AXIS > MAXIMUM STROKE Y AXIS > MAXIMUM STROKE Z AXIS DIRECT ROBOT DOUBLE SLIDE BAR DIRECT ROBOT SLIDE BAR DIRECT ROBOT GANTRY DOUBLE Y-Z DIRECT ROBOT GANTRY DOUBLE Y > NUMBER OF AXES > MAXIMUM PAYLOAD HANGING DOWN > MAXIMUM DRUGGED PAYLOAD > MAXIMUM STROKE X AXIS > MAXIMUM STROKE Y AXIS > NUMBER OF AXES > MAXIMUM PAYLOAD HANGING...

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Direct robot-4

DIRECT ROBOT KEY FEATURES MD2 Technology (Mechatronic Direct Drive) Direct Robot is based on Direct Drive Technology. Mechatronic Direct Drive features real integration of mechanics, electronics, direct drive, control and motion software. The main axis are based on direct drive and are operated through robotic libraries properly set up to exploit the best of the SKA Compact axis performances, by providing a smooth and high dynamic motion. Ready to install module Hand terminal allows the user Gantry and Slide bar modules are set up and installed on to make a fast configuration and appropriate...

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Direct robot-5

CONTROL ARCHITECTURE MOTION CONTROL SET HUMAN MACHINE INTEFACE HAND TERMINAL > FLAT FRONT DESIGN, ACCORDING TO DIRECT ROBOT > RUGGED TOUCH SCREENS, HIGH CONFIGURATION EXPANDIBLE > INTERFACE: ETHERNET TCP/IP > 10 FUNCTION KEYS WITH LEDS > TOOL LESS MOUNTING > ROBOTIC FUNCTION LIBRARY Direct Robot CPS_MS_(N)X Motion and Control Set CP_HMI_15 Human machine Interface The motion control architecture is based on Core Pro environment; development environment has two main layers: PLC and Robotic. The hand terminal device allows to use at once robotic functions for fast and direct configuration of the...

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Direct robot-6

HOW TO ORDER DR M Direct Robot Model DIRECT ROBOT base moving tablescrew Choose the DIRECT ROBOT unit architecture Select the Y axis stroke. Enter 600 or 800 mm. Select the X axis stroke. Enter from 1000 to 4000mm. X stroke increases by 200 mm Cable lenght. Select the lenght of Direct Robot cable connecting the robot and the motion set CP_MS_(n)x > 00: no cable > 04: 4 meters (standard) > 06: 6 meters > 10:10 meters g: gantry single y gv: gantry single y-z 2g: gantry double y 2gv: gantry double y-z sb: slide bar sbb: double slide bar > 1: with MCS, model CP_MS_(n)X Fieldbus and Ethernet cables...

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Direct robot-7

APPLICATION EXAMPLES UNSCRAMBLING Direct Robot is applied as unscrambling function for symmetrical and asymmetrical bottles (h:100-350mm) >> Production up to 3000 ppm >> Fast size change through software >> Vision system >> Modularity >> Electrical actuators >> Reduced maintenance >> Small foot print >> Working versatility >> X axis maximum acceleration: 20 m/s2 >> Y axis maximum acceleration: 30 m/s2 >> Z axis nominal force: 950N @ 1.2 m/s Performance, modularity and exceptional high flexibility give to Direct Robot all features to be the most advantageous choice to fulfill the application requirements...

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Direct robot-8

DIRECT ROBOT DR-M-g 3 AXES MAXIMUM PAYLOAD 25KG Direct Robot base moving Hand Terminal X AXIS P osition rep eta bility ( m m ) D rive system High precision ball recirculated on rail guide Maximum a ccele rati on ( m / s ) 2 S t roke ra ng e (mm) P reven tive main ten anc e

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Direct robot-9

3 AXES MAXIMUM PAYLOAD 25KG Dimensions can be modified according to application requirements PERFORMANCE Travel Time (ms)* X Y Z Cycle/minute module** Reference travel x= 1000mm; y= 600mm (*) One way travel time (**) Back and forward travel

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Direct robot-10

DIRECT ROBOT DR-M-gv DR-M-gv DR Direct Robot 4 AXES 4MAXIMUM PAYLOAD 7KG AXES MAXIMUM PAYLOAD 7KG 00: no axis R0: clamped base moving tablescrew Cables Lenght Motion Control Hand Terminal D rive system S liding syste m Synchronous linear Maximum spe ed (m/ s ) Maximum a ccele rati on ( m / s ) 2 S t roke ra ng e (mm) P reven tive main ten anc e (*) Z axis lubrication must be executed at any X/Y axes greasing

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Direct robot-11

4 AXES MAXIMUM PAYLOAD 7KG Dimensions can be modified according to application requirements PERFORMANCE Travel Time (ms)* X Y Z Cycle/minute module** Reference travel x= 1000mm; y= 600mm; z= 100mm (*) One way travel time (**) Back and forward travel

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Direct robot-12

Direct Robot 6 AXES MAXIMUM PAYLOAD 25KG+25KG base moving Hand Terminal X AXIS P osition rep eta bility ( m m ) D rive system High precision ball recirculated on rail guide Maximum a ccele rati on ( m / s ) 2 S t roke ra ng e (mm) P reven tive main ten anc e

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Direct robot-13

6 AXES MAXIMUM PAYLOAD 25KG+25KG Dimensions can be modified according to application requirements PERFORMANCE Travel Time (ms)* X Y Z Cycle/minute module** Reference travel x= 1000mm; y= 600mm (*) One way travel time (**) Back and forward travel

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Direct robot-14

Direct Robot 8 AXES MAXIMUM PAYLOAD 7KG+7KG R0: clamped base moving tablescrew 00: no axis Hand Terminal D rive system S liding syste m Synchronous linear Maximum spe ed (m/ s ) Maximum a ccele rati on ( m / s ) 2 S t roke ra ng e (mm) P reven tive main ten anc e (*) Z axis lubrication must be executed at any X/Y axes greasing

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Direct robot-15

8 AXES MAXIMUM PAYLOAD 7KG+7KG Dimensions can be modified according to application requirements PERFORMANCE Travel Time (ms)* X Y Z Cycle/minute module** Reference travel x= 1000mm; y= 600mm; z=100mm (*) One way travel time (**) Back and forward travel

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Archived catalogs

  1. SKA_ROTARY

    24  Pages

  2. Motioncontrol

    8  Pages

  3. Mechatronics

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.