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Motoman MPL300 "Master Palletizing" Robot

Motoman MPL300 "Master Palletizing" Robot

Motoman MPL300 "Master Palletizing" Robot

Product catalog summary
Thru-Arm Cable Management and End Effector Utilities
The document outlines the specifications and features of the MPL300 robot, focusing on its cable management and end effector utilities. The robot is designed for efficient palletizing with internally routed air lines and wiring to enhance reliability and cable life.

EasyPallet Pendant
The EasyPallet Pendant is an optional feature that simplifies programming complex pallet patterns. It offers over 200 pre-designed patterns that can be adjusted for different box and pallet sizes, enhancing flexibility and efficiency in palletizing operations.

DX100 Controller
The DX100 Controller supports up to 8 robots and 72 axes, featuring a Windows CE programming pendant with a color touch screen and USB interface. It offers faster processing speeds, extensive I/O capabilities, and supports major fieldbus networks. It complies with ANSI/RIA and ISO safety standards.

Flexible Palletizing Solution
The MPL300 robot is a four-axis palletizing robot with a payload capacity of 300 kg. It has a vertical reach of 3,024 mm and a horizontal reach of 3,159 mm, with a repeatability of ±0.5 mm. The robot can handle multiple infeed conveyors and up to four pallet build locations. Optional software like MotoSim EG-VRC and MotoPallet EG simplifies programming and simulation.

Technical Specifications
The robot's structure is vertically articulated with controlled axes of 4. It has a maximum speed of 195°/s on the T-axis and consumes 9.5 kVA of power. The robot's dimensions and mass are specified, along with its cooling system and ambient temperature requirements.

Controller Specifications
The DX100 controller offers extensive I/O options, program memory, and supports multiple programming languages. It includes safety features like dual-channel emergency stop pushbuttons and complies with relevant safety standards.

Conclusion
The MPL300 robot and its associated systems provide a high-performance solution for palletizing tasks, maximizing productivity and system reliability through advanced features and flexible programming options.
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Catalog excerpts

Motoman MPL300 "Master Palletizing" Robot-1

THRU-ARM CABLE MANAGEMENT END EFFECTORUTILITIESTOOL MOUNTINGFLANGE EASYPALLET PENDANT (OPTION) PALLET HANDLING MPL300 Payload: 300 kg EasyPallet Pendant n Motoman’s EasyPallet™ Pendant (option) makes programming complex pallet patterns quick and easy. n With just a few simple menu selections, operators can choose from one of EasyPallet Pendant’s more than 200 pre-designed palletizing patterns – right from the robot teach pendant. n Patterns are independent of box sizes. This allows a box size to be applied to any stacking pattern to create a unique layer configuration. n Patterns adjust automatically to changing box and pallet sizes, in effect multiplying the number of available patterns available. DX100 Controller n Patented multiple robot control supports up to 8 robots/72 axes. n Windows® CE programming pendant with color touch screen and USB interface. n Faster processing speeds for smoother interpolation. Quicker I/O response. Accelerated Ethernet communication. n Extensive I/O suite includes integral PLC and touch screen HMI, 2,048 I/O and graphical ladder editor. n Supports all major fieldbus networks, including EtherNet/IP, DeviceNet, Profibus-DP and many others. n Compliant to ANSI/RIA 15.06-1999 and other relevant ISO and CSA safety standards. Optional Category 3 functional safety unit. • Palletizing • Flexible Palletizing Solution n Four-axis MPL300 “Master Palletizing” robot has fast axial speeds and acceleration which reduces cycle times and increases production output. n Extensive 3,024 mm (119.1") vertical reach provides for palletizing loads up to 108" (2,743.2 mm) high on a 42" (1,066.8 mm) pallet, or up to 105" (2,667 mm) on a 48" (1,219.2 mm) pallet. n 300 kg (661.5 lb) payload; 3,159 mm (124.4") horizontal reach; ±0.5 mm (±0.02") repeatability. Other MPL-series available with 80-, 100, 160-, 500- and 800-kg payloads to meet wide range of palletizing requirements. n Features internally routed air lines and wiring between base of robot and end-of-arm tool. Hollow wrist provides wide range of wrist motion and maximum cable life. n Can service multiple infeed conveyors and up to four pallet build locations. n Optional MotoSim® EG-VRC, off-line programming software with virtual robot control simplifies programming and simulation. n Optional MotoPallet™ EG is a PC-based palletizing software that works with MotoSim EG simulation software to simplify off-line creation of robot palletizing patterns. TOP REASONS TO BUY n High-performance robot maximizes productivity n Internally routed air lines and wiring through all robot axes provides maximum system reliability n Palletizes trailer height loads for many situations n Gripper control by DeviceNet available as an optionSOLUTIONS IN MOTION® LAYER HANDLING

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Motoman MPL300 "Master Palletizing" Robot-2

TECHNICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE DS-435-B ©2010 MOTOMAN INC. January 2010 Motomanotoman CORPORATE HEADQUARTERS 805 Libertiberty Lane, WEST CARROLLTON, OHIO 45449 Tel: 937.847.6200 • FAX: 937.847.6277 MOTOMAN IS A REGISTERED TRADEMARK Windows is a registered trademark of microsoft ALL other MARKS ARE THE TRADEMARKS AND REGISTERED TRADEMARKS OF MOTOMAN INC. All dimensions are metric (mm) and for reference only. Please request detail drawings for all design/engineering requirements.MPL300 Robotot www.motoman.com Structure Vertical articulated type Controlled Axes 4 Payload...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.