ArcWorld IV-4000 n ArcWorld IV-4200 The ArcWorld IV-4000 is a high-performance, pre-engineered workcell with a double-ended headstock/tailstock positioner. These single robot (AWIV-4000) or dual robot (AWIV-4200) workcells are designed for welding small- to medium-size parts at medium to high volumes. AWIV-4000 series models feature the high-speed MA1400 arc welding robot; a high-speed, servo-driven, 3-axis reciprocating positioner; DX100 controller with menu-driven arc welding application software; integrated welding package; operator interface; and total safety environment – all the automation required for robotic arc welding. Easy Setup n Common equipment base provides easy location of controllers, power sources and auxiliary equipment. n Twist-lock connectors are included on all interconnecting cables. n Sliding interlocked door in rear of cell provides easy programming access. HyperProductivity n By combining Motoman's advanced technology and products - including multiple robot control, super high-speed positioners, leading-edge process technology and the fastest robots in the industry – you can achieve extraordinary production and quality results. High-Speed Robots n Available with one or two MA1400 “Master” arc welding robots. Dual-robot configurations double productivity. n Motion speed of the robot axes is up to 40 percent faster due to cutting-edge motor control technology. n Unique, integrated torch cable design of the MA-series robots eliminates cable interference. This makes programming easier and reduces wear and associated cable maintenance downtime. n MA-series robots are backed by the industry’s only two-year torch cable warranty. DX100 Controller n Windows® CE programming pendant with color touch screen, fast processing, easy-to-use INFORM III programming language and robust PC architecture. n Menu-driven arc welding software including graphic diagram of weld parameter settings. n Safety features – enhanced dual-channel E-Stop functionality, integrated speed monitoring, manual brake release for the robot, and compliance with both U.S. and Canadian safety standards. Part Positioners: MSR2S-500 or MSR2S-750 n 500-kg (1,102.5 lb) payload n Indexes in less than 3.7 seconds when fully loaded n Tooling envelope is 2 m in length and 1.3 m in diameter. Optional tooling lengths of 1.5, 2.5 and 3.0 m are available, and custom lengths can be special ordered. n Turntable provides part positioning on two stations (robot and operator) simultaneously. n Servo headstocks can be coordinated with the robot, and can also be rotated while indexing to save cycle time. n Manual jog capability facilitates part loading/unloading. n MotoMount™ fixture system has 41 mm thru-hole for fixture utilities or can be fitted with optional slip rings. n Angled base provides ideal operator load height while programming height is still good. n MSR2S-750 provides 750 kg (1,653.75 lb) payload with 5-sec. index time and 3.0 m span. Customer Satisfaction n Motoman is committed to delivering the best customer satisfaction in the robot industry. n 24-hour technical and field service support, industry-leading warranties and maintenance protection plans. n Motoman has world-class training facilities and is dedicated to instructing customers in safe, effective programming and operation of their robots. ARM YOURSELF …with an ArcWorld IV-4000. A cost-effective, efficient solution to robotically arc weld with high-volume production results…packaged in a complete, low-risk, industry-proven solution. HIGHLIGHTS TOP 3 REASONS TO BUY! n Ideal ergonomics with optimum load and program heights. n High-speed, high-performance positioner provides part positioning on two stations simultaneously. n Multiple robots can be coordinated with turning parts to weld tubular parts like exhausts. MODIFIED SYSTEM WITH 3 ROBOTS AND 2 POSITIONERS DUAL ROBOTS MAXIMIZE PRODUCTIVITYArcWorld 4000ArcWorld IV-4000SOLUTIONS IN MOTION® with DX100 Controller

Ø16.0 LOCATING PIN2X M12 X 1.75 ` X 30 D TAILSTOCK2 PLACES12.788.988.923.8±12161.645.0ØTHRUØ16.0 LOCATING PIN2X M12 X 1.75 ` X 30 D HEADSTOCK2 PLACES48.212.515.188.988.9124.0 Motoman CORPORATATE HEADQUARTERS 805 Liberty Lane, WEST CARROLLTONTON, OHIO 45449 Tel : 937.847.6200 • FAX: 937.847.6277 T ECHNICAL SPECIFICATIONATIONS SUBJECT TOTO CHANGE WITHOUT NOTICE DS-443 ©2009 MOTOOTOMAN INC. DECEMBER 2009 MOTOOTOMAN IS A REGISTERED TRADEMARK Windows is a registered trademark of Microsoft A LL OTHER MARKS ARE THE TRADEMARKS OR REGISTERED TRADEMARKS OF MOTOOTOMAN INC. CONFIGURATION OPTIONS n Single...