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Motoman ArcWorld 6000 Welding Solution

Motoman ArcWorld 6000 Welding Solution

Motoman ArcWorld 6000 Welding Solution

Product catalog summary
Overview: The ArcWorld 6000 series, including the AW6000 and AW6200 models, offers fully-integrated robotic arc welding solutions designed for medium- to high-volume production. These systems are capable of handling complex welding applications across multiple planes, with options for single or dual robots to enhance productivity.
Key Features:
  • Robots: Utilizes MA1400 high-speed arc welding robots with a reach of 1,434 mm and repeatability of ±0.08 mm. The MA1900 model offers an extended reach of 1,904 mm. Dual-robot configurations are available to nearly double productivity.
  • Controller: The DX100 controller features a Windows CE programming pendant with a color touch screen, INFORM III programming language, and enhanced safety features including dual-channel E-Stop functionality.
  • Positioner: The MRM2-250STN dual HS/TS trunnion positioner supports multiple fixtures and parts up to 1,170 mm in diameter, with a payload capacity of 250 kg per side and a fast index time of 4.0 seconds.
  • Safety: Complies with ANSI/RIA R15.06-1999 and Canadian safety standards, featuring safety light curtains, tamper-resistant interlocks, and a single point of operator control.
Programming and Setup:
  • Integral programming platform for ease of teaching and cable protection.
  • Twist-lock connectors on all interconnecting cables and coordinated motion between robots and positioner axis.
  • Dual-robot controller reduces floorspace and enhances programming flexibility.
Customer Support: Motoman provides 24-hour technical and field service support, industry-leading warranties, and comprehensive training facilities for safe and effective robot operation.
Configuration Options: Options include extended-reach robots, PLC and slip rings for fixture control, water-cooled torches, and various welding packages.
Conclusion: The ArcWorld 6000 series offers a robust, flexible solution for arc welding applications, combining high-speed robotics, advanced control systems, and comprehensive safety features to enhance productivity and ensure operator safety.
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Catalog excerpts

Motoman ArcWorld 6000 Welding Solution-1

ArcWorld 6000ArcWorld 6000SOLUTIONS IN MOTION® with DX100 Controller Dual robots nearly double productivity ArcWorld 6000 n ArcWorld 6200 The ArcWorld® 6000 family of fully-integrated, standardized robotic arc welding solutions easily handles complex applications that require welding on multiple planes. These single robot (AW6000) or dual-robot (AW6200) workcells are designed for medium- to high-volume production. The ArcWorld 6000 features a high-speed MA1400 arc welding robot, DX100 controller with menu-driven arc welding application software, integrated welding package, AC servo-driven dual headstock/tailstock (HS/TS) positioner, operator interface, and common platform for programming. Its total safety environment is in compliance with ANSI/RIA R15.06-1999 and Canadian safety standards. Easy to Set Up and Program n Integral programming platform provides ease of teaching and hides/protects cables. n Safety light curtains with flexible mounting allow for adjustment to tooling diameter. n Twist-lock connectors are included on all interconnecting cables. n Coordinated motion is standard between robot(s) and positioner axis. n Dual-robot controller reduces floorspace and provides additional programming flexibility. MA High-Speed Robots n Available with one or two MA1400 “Master” arc welding robots. Dual-robot configurations double productivity. n MA1400 features a 1,434 mm reach and ±0.08 mm repeatability. MA1900 extended reach robot is available with a 1,904 mm reach. n Unique, integrated torch cable design of the MA-series robots eliminates cable interference. This makes programming easier and reduces wear and associated cable maintenance downtime. n MA-series robots are backed by the industry’s only two-year torch cable warranty. DX100 Controller n Windows® CE programming pendant with color touch screen, fast processing, easy-to-use INFORM III programming language and robust PC architecture. n Menu-driven arc welding software including graphic diagram of weld parameter settings. n Safety features – enhanced dual-channel E-Stop functionality, integrated speed monitoring, manual brake release for the robot, and compliance with both U.S. and Canadian safety standards. Part Positioner: MRM2-250STN n Patented MRM2 dual HS/TS trunnion positioner can accommodate multiple fixtures and parts up to 1,170 mm in diameter. n 250-kg payload capacity per side with 2.6-m span between head- and tailstocks. Fast index time of 4.0 seconds. n Coordinated motion allows weld joint to be kept in a gravity-neutral welding plane, improving weld quality. n Positioner design allows operator to safely load parts from a location outside of the robot work envelope while the robot is in operation. n Productivity is increased because the robot is not idle while the part is repositioned. n Proven reliability with more than 2,500 installed worldwide. Customer Satisfaction n Motoman is committed to delivering the best customer satisfaction in the robot industry. n Motoman offers 24-hour technical and field service support, industry-leading warranties and maintenance protection plans. n Motoman has world-class training facilities and is dedicated to instructing customers in safe, effective programming and operation of their robots. ARM YOURSELF ...with an AW6000 or AW6200. Get the best of both worlds – a field-proven, tailored solution in an off-the-shelf package...only from Motoman. HIGHLIGHTS TOPTOP 3 RE ASONS TOTO BUY! n Flexible cell handles a wide variety of parts at medium- to high-volume production rates. n Easy-to-program MRM2 positioner provides coordinated motion and infinite part positioning. n Ideal ergonomics with single load/unload point for operator. S tandadard softwaware allows Dual-Robot continuous circumfmferential welds

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Motoman ArcWorld 6000 Welding Solution-2

Motoman CORPORATATE HEADQUARTERS 805 Liberty Lane, WEST CARROLLTONTON, OHIO 45449 Tel : 937.847.6200 • FAX: 937.847.6277 T ECHNICAL SPECIFICATIONATIONS SUBJECT TOTO CHANGE WITHOUT NOTICE DS-440 ©2009 MOTOOTOMAN INC. DECEMBER 2009 MOTOOTOMAN IS A REGISTERED TRADEMARK Windows is a registered trademark of Microsoft PanelView is a Trademark of Rockwell Automation A LL OTHER MARKS ARE THE TRADEMARKS OR REGISTERED TRADEMARKS OF MOTOOTOMAN INC. CONFIGURATION OPTIONS n (1) MA1900 extended-reach robot (1 or 2) MH6 (1) HP20D-6 (1) HP20D n Available with PLC and slip rings for fixture control n Optional...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.