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Motoman ArcWorld 1000 Welding Solution
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Catalog excerpts

Motoman ArcWorld 1000 Welding Solution - 1

DUAL ROBOT AW1200 MAXIMIZES PRODUCTIVITY MA1400 PROVIDES IDEAL TORCH POSITIONING ArcWorld 1000 n ArcWorld 1200 The ArcWorld® 1000 is a fully integrated, pre-engineered robotic arc welding solution with an indexing turntable. These single robot (AW1000) or dual robot (AW1200) workcells are designed to meet high-volume production for small- to medium-size parts that can be welded from a single side. The AW1000 series feature the high-speed MA1400 arc welding robot; DX100 controller with menu-driven arc welding application software; integrated welding package; MR-300 indexing rotary part positioner; operator station; and total safety environment – all the automation required for robotic arc welding. Easy Setup n Forklift pockets on common equipment base and preassembled fencing make installation quick and easy. n Twist-lock connectors are included on all interconnecting cables. Cables are terminated when shipped. n Fits conveniently in a 110" high trailer. n Sliding interlocked doors on each side provide easy programming access. n Space-saving cell design features movable equipment base to improve access for maintenance. “Master Arc” Welding Robot n Available with one or two MA1400 “Master Arc” welding robots. Dual robot configurations double productivity. n World’s fastest arc welding robots can reduce cycle time by 15 percent, greatly enhancing productivity. n MA1400 features a 3 kg payload, 1,434 mm reach and ±0.08 mm repeatability. n Integrated utilities including gas, feeder signals and torch lead. n Unique, integrated torch cable design of the MA1400 robot eliminates cable interference. This makes programming easier and reduces wear and associated cable maintenance downtime. n MA1400 robots are backed by the industry’s only two-year torch cable warranty. DX100 Controller n Windows® CE programming pendant with color touch screen, fast processing, easy-to-use INFORM III programming language and robust PC architecture. n Menu-driven arc welding software including graphic diagram of weld parameter settings. n Safety features – enhanced dual-channel E-Stop functionality, integrated speed monitoring, manual brake release for the robot and compliance with both U.S. and Canadian safety standards. Part Positioner: MR-300 n 300-kg payload, two-position rotary turntable. n 4-second index time provides high-volume production. n Table top has a center through-hole for utilities. n 1,524 mm (60") turning diameter; divided by a protective arc screen that allows the operator to safely load and unload parts from one location outside the robot work envelope while the robot welds inside the cell. n Designed to accommodate single or multiple fixture part runs. Fixtures are easily located on the table using dowel pins. Fixture plates are available as an option. Customer Satisfaction n Motoman is committed to delivering the best customer satisfaction in the robot industry. n 24-hour technical and field service support, industry-leading warranties and maintenance protection plans. n Motoman has world-class training facilities and is dedicated to instructing customers in safe, effective programming and operation of their robots. ARM YOURSELF …with an ArcWorld 1000. A cost-effective, efficient solution for robotic arc welding with high-volume production results…packaged in a complete, low-risk, industry-proven solution. ArcWorld 1000ArcWorld 1000 HIGHLIGHTS TOP 3 REASONS TO BUY! n AW1000/1200 provides Tier-1 production features at an economical price. n Ideal ergonomics with single load/unload point for operator. n Standard workcell is documented and supported by single source – Motoman.SOLUTIONS IN MOTION® with DX100 Controller

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Motoman ArcWorld 1000 Welding Solution - 2

TECHNICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE DS-427-A ©2009 MOTOMAN INC. NOVEMBER 2009 MOTOMAN IS A REGISTERED TRADEMARK Windows is a registered trademark of Microsoft PanelView is a Trademark of Rockwell Automationutomationutomation ALL OTHER MARKS ARE THE TRADEMARKS OR REGISTERED TRADEMARKS OF MOTOMAN INC. DRAWINGS CONFIGURATION OPTIONS n Additional MA1400 robot (AW1200) with dual-robot controller n (1 or 2) MH6 or (1) HP20D standard 6-axis robot(s) n Fixture plates: 350 mm x 500 mm 650 mm x 1,000 mm n Powered roll-up door at operator station n Faster/higher payload...

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