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LoadWorld
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LoadWorld with DX100 Controller Improve Productivity Through Robotic Machine Tending LoadWorld® is a pre-engineered standard robot solution for machine tending that can be integrated with new or existing machines. Robotic automation of the machining process improves productivity by reducing loading/unloading time; more parts are produced in less time due to improved spindle utilization. It can even continue to produce parts during breaks or off-shift periods. Part quality also is increased due to consistency in the loading/unloading process. LoadWorld can improve worker safety by reducing lifting and repetitive motion injuries. Let LoadWorld tend your machines and improve your bottom-line performance. HIGHLIGHTS Flexibility is the Key n A variety THREE-JAW GRIPPER FOUR-DRAWER PART STOCKER n Improves productivity by increasing spindle utilization and the ability to run unattended; typically robotic automation increases spindle utilization to 95% n Improves quality by providing accurate and consistent part loading and unloading n Saves money by reapplying precious labor resources of LoadWorld systems are available to service your machines. Machines that can be automated include drill tap, turning centers and vertical machining centers. n LoadWorld is a basic, preengineered automation cell that works with a wide range of customer processes and can be configured to meet your specific needs. n Standard designs reduce cost and delivery times, increase reliability and maintainability. n Yaskawa Motoman’s highly flexible articulated robots can perform additional secondary operations which cannot be accomplished using hard automation. Examples of such value-added operations include deburring, polishing, marking and packing operations. n Assembled on a common base with fork pockets for easy moving. n Wire mesh guarding with door and safety interlock. n Three-jaw back-to-back gripper, pneumatics package, I/O cables, cable management and finger blanks are included. Wide Range of Available Robots Part Stocker LoadWorld is designed to work with a wide range of Motoman® robots with payloads from 6-50 kg. Larger robots are available. comes standard with the DX100 programming pendant interface panel software. This software allows the programming pendant to be configured to perform HMI functions including teach/play selection, system start/ stop, job selection, servo on and alarm indication. The standard configuration can be changed to fit specific application needs. n Each LoadWorld package includes a DeviceNet card that handles I/O communication between the robot controller and part stocker. This network can be expanded to include robot to machine tool communication. n Robot collision detection software protects tooling and equipment in case of programming or operator error. n Servo hibernation software turns off servo power when the robot is idle, resulting in reduced operating costs. rigid steel construction for high durability. n Four-drawer design handles parts up to 6" tall. n 150 lb capacity per drawer. n Stocker design provides precise tool mounting for quick changeover. n 24" square nominal drawer size. n Indicator lights, pushbutton controls and integrated latch allow drawer loading while robot is working. n Four-drawer stocker can be used for four independent jobs or one continuous job. ...with a cost-effective, efficient LoadWorld for high-volume machine tending results... packaged in a complete, low-risk, industry-proven solution.

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LoadWorld with HP20D shown. Other LoadWorld configuration dimensions will vary. All dimensions are metric (mm) and for reference only. Please request detail drawings for all design/engineering requirements. Customer supplied machine (2 places) DX100 robot controller 4-drawer part stocker Motoman robot with collision detection and DeviceNet for machine communication 1216 Fabricated platform 572 Safety fence including guarding and door with interlock Representative layout. Additional or modified safety fence may be required. LOADWORLD SPECIFICATIONS Robots Programming pendant w/single point...

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LoadWorld 2Pages

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LoadWorld
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