ArcWorld IV-4000 with DX100 Controller ArcWorld IV-4000 n ArcWorld IV-4200 The ArcWorld IV-4000 is a high-performance, pre-engineered workcell with a double-ended headstock/ tailstock positioner. These single robot (AWIV-4000) or dual robot (AWIV-4200) workcells are designed for welding small- to medium-size parts at medium to high volumes. AWIV-4000 series models feature the high-speed MA1400 arc welding robot; a high-speed, servo-driven, 3-axis reciprocating positioner; DX100 controller with menu-driven arc welding application software; integrated welding package; operator interface; and total safety environment – all the automation required for robotic arc welding. HIGHLIGHTS Easy Setup n Common equipment base provides easy location of controllers, power sources and auxiliary equipment. n Twist-lock connectors are included on all interconnecting cables. MODIFIED SYSTEM WITH 3 ROBOTS AND 2 POSITIONERS n Sliding interlocked door in rear of cell provides easy programming access. DUAL ROBOTS MAXIMIZE PRODUCTIVITY TOP 3 REASONS TO BUY! n Ideal ergonomics with optimum load and program heights positioner provides part positioning on two stations simultaneously n Multiple robots can be coordinated with turning parts to weld tubular parts like exhausts n By combining Motoman Robotics’ advanced technology and products – including multiple robot control, super high-speed positioners, leadingedge process technology and the fastest robots in the industry – you can achieve extraordinary production and quality results. High-Speed Robots n Available with one or two MA1400 “Master Arc” welding robots. Dual-robot configurations double productivity. n Motion speed of the robot axes is up to 40 percent faster due to cutting-edge motor control technology. n Unique, integrated torch cable design of the MA-series robots eliminates cable interference. This makes programming easier and reduces wear and associated cable maintenance downtime. n MA-series robots are backed by the industry’s only two-year torch cable warranty. n Windows® CE programming pendant with color touch screen, fast processing, easy-to-use INFORM III programming language and robust PC architecture. n Menu-driven arc welding software including graphic diagram of weld parameter settings. n Safety features – enhanced dual-channel E-Stop functionality, integrated speed monitoring, manual brake release for the robot, and compliance with both U.S. and Canadian safety standards. n 500-kg (1,102.5 lb) payload n Indexes in less than 3.7 seconds when fully loaded n MotoMount™ fixture system has 41 mm thru-hole for fixture utilities or can be fitted with optional slip rings. n Angled base provides ideal operator load height while programming height is still good. n MSR2S-750 provides 750 kg (1,653.75 lb) payload with 5-sec. index time and 3.0 m span. Customer Satisfaction n Motoman Robotics is committed to delivering the best customer satisfaction in the robot industry. n 24-hour technical and field service support, industry-leading warranties and maintenance protection plans. n Motoman Robotics has worldclass training facilities and is dedicated to instructing customers n Tooling envelope is 2 m in length in safe, effective programming and 1.3 m in diameter. Optional and operation of their robots. tooling lengths of 1.5, 2.5 and 3.0 m are available, and custom lengths ARM YOURSELF can be special ordered. …with an ArcWorld IV-4000. A n Turntable provides part positioning cost-effective, efficient solution to on two stations (robot and operator) robotically arc weld with high-volume simultaneously. production results…packaged in a n Servo headstocks can be complete, low-risk, industry-proven coordinated with the robot, and can solution. also be rotated while indexing to save cycle time. n Manual jog capability facilitates part loading/unloading.

ArcWorld IV-4200 shown. All dimensions are metric (mm) and for reference only. Please request detail drawings for all design/engineering requirements. OPTIONAL TORCH CLEANER Ø16.0 LOCATING PIN TAILSTOCK 2 PLACES TAILSTOCK OPTIONAL TORCH CLEANER CONFIGURATION OPTIONS n (1 or 2) MH6, HP20D or HP20D-6 standard six-axis robots (See data sheet DS-400) (See data sheet DS-399) n MSR2S-750 positioner 750 kg payload, 5-sec. sweep, 3.0 m tool length n Powered roll-up door to safeguard operator n Available with PLC and slip rings for fixture control n Operator station includes monochrome or color touch...