Catalog excerpts
ROBOTIC WELDING SOLUTION FORALL SUPPORT NETWORK THAT EXTENDS MOTOMAN ROBOTICS
Open the catalog to page 1WORLD SOLUTION = PRE-ENGINEERED, STANDARDIZED WORKCELL Reduced Cost and Risk n Improved Quality and Documentation n Reduced Delivery Time n Single-Source Support and Warranty for Workcell n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n Since their introduction in 1990, our ArcWorld solutions have been continuously improved and expanded to not only a myriad of arc welding solutions, but also to most other robotic processes. The robot(s), welding equipment, part positioner and workcell safeguarding are...
Open the catalog to page 2n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n ArcWorld III and ArcWorld IV Higher-performance workcells Higher-volume fabrication Automotive and construction applications AWIII-1200 AWIV-4200 AWIV-6200SL AWIV-6300XHD n High-end positioner performance/payload n Multi-axis positioners (AWIV-series) n Cells can accommodate one to four robots ArcWorld V Reduced footprint workcells High-volume fabrication Automotive Tier 1 applications n Overhead robot mounting reduces floorspace (up to 40%); AWV-1200...
Open the catalog to page 3WIDEST RANGE OF WORKCELL POSITIONERS IN THE INDUSTRY Guarded Tables n Turntables n Headstock/Tailstocks n Trunnions n Multi-Axis Positioners n Rotating and Linear Robot Transporters n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n Flat Table Workcells For simple parts that can be welded from one side or manually flipped into subassembly fixture(s). n Single- or dual-load stations n Manual or powered door guard operation n Fixture plates/tables available as options to provide tool change capability...
Open the catalog to page 4Headstock/Tailstock Workcells For parts that require positioning to orient the part for welding. ■ Servo-controlled headstocks can be programmed in any orientation ■ Single- or dual-load stations ■ Coordinated motion software (standard) that enables robot(s) to weld while positioner is rotating parts ■ Manual or powered door guard operation ■ Compact headstock module with MotoMount™ tailstock for longer part spans ■ Single- or two-axis part positioning Common Number of Number of Part Length Part Dia. Payload Base Robots Stations (mm) (mm) (kg) Electric Door For longer parts that require...
Open the catalog to page 5FABWORLD SOLUTIONS n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n FabWorld solutions are designed to weld very large, heavy parts that require positioning and low- to medium-part volumes with high product mix. FabWorlds generally require extended-reach robots and can include tracks, rails or robot transporters to provide better part access. FabWorld solutions provide: n Extended-reach robotic welding with MA1900 or MA3100 robots n Flexible layout configurations with one or two robots and medium- to...
Open the catalog to page 6ELIMINATE COSTLY PLC AND OPERATOR PANELS Concurrent I/O Ladder Logic pendant-based operator panel capability for fixture ■ Over 1,000 lines of logic available for programming fixture control or communicating status to host PLC ■ Color touch screen on pendant can be used to program ladder logic or aid in troubleshooting by monitoring signals ■ Use of robot concurrent I/O provides access to hundreds of status registers within controller ■ Interface panel function allows buttons, status indicators or register values to be programmed ■ Screens can be programmed to increase flexibility and...
Open the catalog to page 7WORLD SOLUTION ADVANTAGES Yaskawa Motoman has more welding experience than any other robot company, and more robot experience than any other welding company! n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n STANDARD FEATURES Robots/Controller n Industry-leading application-specific “Master Arc” welding robots – MA1400: High-speed welding robot with 1,400 mm reach – MA1900: Extended-reach welding robot with 1,900 mm reach – VA1400: 7-axis flexibility for dual-station workcells – MA3100: Extra-long...
Open the catalog to page 8OPTIONS n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n Workcell Options n Common base for AWII-series workcells (standard on other ArcWorld series) n DRC, TRC, QRC Dual, triple or quadruple robots with a single controller for reduced cost and floorspace (standard for multiple robot workcells) n DR2C, TR3C, QR4C – multiple robots with separate controllers for potential redeployment n Powered roll-up door – reduces floorspace of workcell n Light beacons for workcell status n Tooling plates (flat table...
Open the catalog to page 9CUSTOMIZED SOLUTIONS n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n Customized Yaskawa Motoman often receives requests for an ArcWorld or FabWorld solution with minor (or sometimes major) "tweaks" to the design. This might be a longer span positioner, different arc curtains or barriers, robot transporters or even a second positioner in the cell. These custom configuration requests are processed as modifications to the standard systems we build every day. Integrated Several options are available to integrate...
Open the catalog to page 10AWC-50S MODIFIED WITH FULL-LENGTH DOOR AND CUT-OUT IN BASE FIVE-AXIS TURNTABLE WITH CUSTOMER PAINT SPEC TILT/ROTATE POSITIONERS IN TWO-STATION CELL WITH RECESSED DOOR TO ALLOW OVERHEAD ACCESS SPOTWORLD® 6200 WITH ES165 ROBOTS SINGLE-STATION WORKCELL WITH D500 TILT/ROTATE DUAL-ROBOT FABWORLD WITH SERVO TRACKS FOR EXTRA LENGTH AWII-500 MODIFIED WITH POWER ROLL-UP DOORS INSTEAD OF SOLID DOOR PANELS AWIV-4300 WITH TWO POSITIONERS AND 3-METER SPAN AWV-6400 WITH "EXPERT ARC" ROBOTS AW1200 WITH FOUR MH180 HEADSTOCKS FOR WELDING MANIFOLDS ARCWORLD CAN BE EQUIPPED WITH TANDEM MIG, PAW, GTAW, PAC,...
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