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ArcWorld/FabWorld Series
12Pages

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Catalog excerpts

ArcWorld/FabWorld Series - 1

ROBOTIC WELDING SOLUTION FORALL SUPPORT NETWORK THAT EXTENDS MOTOMAN ROBOTICS

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ArcWorld/FabWorld Series - 2

WORLD SOLUTION = PRE-ENGINEERED, STANDARDIZED WORKCELL Reduced Cost and Risk n Improved Quality and Documentation n Reduced Delivery Time n Single-Source Support and Warranty for Workcell n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n Since their introduction in 1990, our ArcWorld solutions have been continuously improved and expanded to not only a myriad of arc welding solutions, but also to most other robotic processes. The robot(s), welding equipment, part positioner and workcell safeguarding are...

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ArcWorld/FabWorld Series - 3

n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n ArcWorld III and ArcWorld IV Higher-performance workcells Higher-volume fabrication Automotive and construction applications AWIII-1200 AWIV-4200 AWIV-6200SL AWIV-6300XHD n High-end positioner performance/payload n Multi-axis positioners (AWIV-series) n Cells can accommodate one to four robots ArcWorld V Reduced footprint workcells High-volume fabrication Automotive Tier 1 applications n Overhead robot mounting reduces floorspace (up to 40%); AWV-1200...

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ArcWorld/FabWorld Series - 4

WIDEST RANGE OF WORKCELL POSITIONERS IN THE INDUSTRY Guarded Tables n Turntables n Headstock/Tailstocks n Trunnions n Multi-Axis Positioners n Rotating and Linear Robot Transporters n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n Flat Table Workcells For simple parts that can be welded from one side or manually flipped into subassembly fixture(s). n Single- or dual-load stations n Manual or powered door guard operation n Fixture plates/tables available as options to provide tool change capability...

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ArcWorld/FabWorld Series - 5

Headstock/Tailstock Workcells For parts that require positioning to orient the part for welding. ■ Servo-controlled headstocks can be programmed in any orientation ■ Single- or dual-load stations ■ Coordinated motion software (standard) that enables robot(s) to weld while positioner is rotating parts ■ Manual or powered door guard operation ■ Compact headstock module with MotoMount™ tailstock for longer part spans ■ Single- or two-axis part positioning Common Number of Number of Part Length Part Dia. Payload Base Robots Stations (mm) (mm) (kg) Electric Door For longer parts that require...

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ArcWorld/FabWorld Series - 6

FABWORLD SOLUTIONS n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n FabWorld solutions are designed to weld very large, heavy parts that require positioning and low- to medium-part volumes with high product mix. FabWorlds generally require extended-reach robots and can include tracks, rails or robot transporters to provide better part access. FabWorld solutions provide: n Extended-reach robotic welding with MA1900 or MA3100 robots n Flexible layout configurations with one or two robots and medium- to...

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ArcWorld/FabWorld Series - 7

ELIMINATE COSTLY PLC AND OPERATOR PANELS Concurrent I/O Ladder Logic pendant-based operator panel capability for fixture ■ Over 1,000 lines of logic available for programming fixture control or communicating status to host PLC ■ Color touch screen on pendant can be used to program ladder logic or aid in troubleshooting by monitoring signals ■ Use of robot concurrent I/O provides access to hundreds of status registers within controller ■ Interface panel function allows buttons, status indicators or register values to be programmed ■ Screens can be programmed to increase flexibility and...

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ArcWorld/FabWorld Series - 8

WORLD SOLUTION ADVANTAGES Yaskawa Motoman has more welding experience than any other robot company, and more robot experience than any other welding company! n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n STANDARD FEATURES Robots/Controller n Industry-leading application-specific “Master Arc” welding robots – MA1400: High-speed welding robot with 1,400 mm reach – MA1900: Extended-reach welding robot with 1,900 mm reach – VA1400: 7-axis flexibility for dual-station workcells – MA3100: Extra-long...

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ArcWorld/FabWorld Series - 9

OPTIONS n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n Workcell Options n Common base for AWII-series workcells (standard on other ArcWorld series) n DRC, TRC, QRC Dual, triple or quadruple robots with a single controller for reduced cost and floorspace (standard for multiple robot workcells) n DR2C, TR3C, QR4C – multiple robots with separate controllers for potential redeployment n Powered roll-up door – reduces floorspace of workcell n Light beacons for workcell status n Tooling plates (flat table...

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ArcWorld/FabWorld Series - 10

CUSTOMIZED SOLUTIONS n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n Customized Yaskawa Motoman often receives requests for an ArcWorld or FabWorld solution with minor (or sometimes major) "tweaks" to the design. This might be a longer span positioner, different arc curtains or barriers, robot transporters or even a second positioner in the cell. These custom configuration requests are processed as modifications to the standard systems we build every day. Integrated Several options are available to integrate...

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ArcWorld/FabWorld Series - 11

AWC-50S MODIFIED WITH FULL-LENGTH DOOR AND CUT-OUT IN BASE FIVE-AXIS TURNTABLE WITH CUSTOMER PAINT SPEC TILT/ROTATE POSITIONERS IN TWO-STATION CELL WITH RECESSED DOOR TO ALLOW OVERHEAD ACCESS SPOTWORLD® 6200 WITH ES165 ROBOTS SINGLE-STATION WORKCELL WITH D500 TILT/ROTATE DUAL-ROBOT FABWORLD WITH SERVO TRACKS FOR EXTRA LENGTH AWII-500 MODIFIED WITH POWER ROLL-UP DOORS INSTEAD OF SOLID DOOR PANELS AWIV-4300 WITH TWO POSITIONERS AND 3-METER SPAN AWV-6400 WITH "EXPERT ARC" ROBOTS AW1200 WITH FOUR MH180 HEADSTOCKS FOR WELDING MANIFOLDS ARCWORLD CAN BE EQUIPPED WITH TANDEM MIG, PAW, GTAW, PAC,...

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