ArcWorld 1000 with DX100 Controller ArcWorld 1000 n ArcWorld 1200 The ArcWorld® 1000 is a fully integrated, pre-engineered robotic arc welding solution with an indexing turntable. These single robot (AW1000) or dual robot (AW1200) workcells are designed to meet high-volume production for small- to medium-size parts that can be welded from a single side. The AW1000 series feature the high-speed MA1400 arc welding robot; DX100 controller with menu-driven arc welding application software; integrated welding package; MR-300 indexing rotary part positioner; operator station; and total safety environment – all the automation required for robotic arc welding. HIGHLIGHTS Easy Setup n Forklift pockets on common DUAL ROBOT AW1200 MAXIMIZES PRODUCTIVITY MA1400 PROVIDES IDEAL TORCH POSITIONING production features at an economical price n Ideal ergonomics with single load/ unload point for operator n Standard workcell is documented and supported by single source – Motoman Robotics n Unique, integrated torch cable design of the MA1400 robot eliminates cable interference. This makes programming easier and reduces wear and associated cable maintenance downtime. n MA1400 robots are backed by the industry’s only two-year torch cable warranty. equipment base and preassembled fencing make installation quick and easy. n Twist-lock connectors are included on all interconnecting cables. Cables are terminated when shipped. n Fits conveniently in a 110" high DX100 Controller trailer. n Windows® CE programming n Sliding interlocked doors on each pendant with color touch screen, side provide easy programming fast processing, easy-to-use access. INFORM III programming language and robust PC n Space-saving cell design features architecture. movable equipment base to improve access for maintenance. n Menu-driven arc welding software including graphic diagram of weld “Master Arc” Welding Robot parameter settings. n Available with one or two MA1400 n Safety features – enhanced “Master Arc” welding robots. dual-channel E-Stop functionality, Dual robot configurations double integrated speed monitoring, productivity. manual brake release for the n World’s fastest arc welding robot and compliance with robots can reduce cycle time by both U.S. and Canadian safety 15 percent, greatly enhancing standards. productivity. n MA1400 features a 3 kg payload, Part Positioner: MR-300 n 300-kg payload, two-position 1,434 mm reach and ±0.08 mm rotary turntable. repeatability. n Integrated utilities including gas, n 4-second index time provides high-volume production. feeder signals and torch lead. n Table top has a center throughhole for utilities. n 1,524 mm (60") turning diameter; divided by a protective arc screen that allows the operator to safely load and unload parts from one location outside the robot work envelope while the robot welds inside the cell. n Designed to accommodate single or multiple fixture part runs. Fixtures are easily located on the table using dowel pins. Fixture plates are available as an option. Customer Satisfaction n Motoman Robotics is committed to delivering the best customer satisfaction in the robot industry. n 24-hour technical and field service support, industry-leading warranties and maintenance protection plans. n Motoman Robotics has worldclass training facilities and is dedicated to instructing customers in safe, effective programming and operation of their robots. …with an ArcWorld 1000. A cost-effective, efficient solution for robotic arc welding with high-volume production results… packaged in a complete, low-risk, industry-proven solution.

ArcWorld 1200 shown. All dimensions are metric (mm) and for reference only. Please request detail drawings for all design/engineering requirements. ARCWORLD 1000 DRAWINGS REAMER LOCATION (OPTIONAL) OPTIONAL TOOLING PLATES REAMER LOCATION (OPTIONAL) 4478 CONFIGURATION OPTIONS n Additional MA1400 robot (AW1200) with dual-robot controller n or 2) MH6 or (1) HP20D standard (1 6-axis robot(s) n Fixture plates: 350 mm x 500 mm 650 mm x 1,000 mm n Powered roll-up door at operator station n Faster/higher payload positioner (AWIII-1000) with 500 kg (1,102.5 lb) payload, 2-second index VIEW OF TOOLING...