KDN-R8

KDN-R8
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KDN-R8

Product catalog summary
Overview: The KDN-R8 is a robust industrial latching relay designed for high reliability in challenging environments, featuring 8 changeover contacts. It is part of the D-platform series, suitable for power utilities and petrochemical industries, with contacts set and reset by permanent power or impulses.
Specifications: The relay operates with a trip time of less than 10 ms and includes a magnetic arc blow-out for high breaking capacity. It requires an input voltage with a minimum slew rate of 1 V/ms and a minimum time of 10 ms. It complies with standards EN 60255, EN 60947-5-1, and IEC 61810.
Features: Key features include a latching mechanism, fast tripping, contact position indicator, high DC breaking capacity, and low power consumption post-tripping. It offers mechanical and electrical reset options, with a reset inhibitor to prevent accidental operation.
Options: Customization options include gold-plated contacts, extra dust protection, and high resistance to welding. It supports a wide range of operating temperatures and can be configured for specific applications through the Solve-All relay application concept.
Technical Specifications: The relay operates between 80% and 110% of the nominal rated DC voltage, with a reset voltage in the same range. It is designed for high burden operation, suitable for high-security circuit breaker tripping circuits, with a dielectric strength of up to 4 kV and a mechanical life of 1 million operations.
Mounting and Connection: Various mounting options are available, including surface, rail, and panel mounting. Connection options include screw, spring clamp, or crimp sockets, with specific configurations for different applications.
Recommendations: For long-term reliability, use a safety factor greater than 2 for contact current. Silver contacts should have a minimum current of 20 mA, while gold contacts should have a minimum of 1 mA.
Conclusion: The KDN-R8 relay is a versatile and reliable solution for demanding industrial applications, offering a range of customization options to meet specific needs.
Additional Specifications: Minimum contact current for single contacts is 10 mA, and for Double Make Double Break contacts, it is 40 mA. For low current switching, use gold-plated contacts and parallel similar contacts within the same relay. For higher load switching, relay contacts should be in series. Optimal operation occurs with switching currents > 20 mA in DC environments; 50 mA is better for infrequent switching. Regular checks are recommended using the Mors Smitt Portable Relay Tester.
Installation Instructions: Disconnect power supply before installation. Ensure correct wiring and socket installation. Relays should be mounted horizontally. Avoid swapping relays between different circuit positions. Do not use silicon near relays or operate in the presence of flammable gas.
Operation Guidelines: Apply rated voltage to check operation after installation. Long-term storage may cause corrosion; plugging into the socket will clean the pins. Switch load several times before use to clean contacts. Condensation is normal and does not affect relay function.
Inspection and Maintenance: Check operation through the transparent cover. Use a multimeter to check coil voltage and polarity. If issues persist, replace the relay rather than attempting repairs. Most defects are due to installation faults; return defective relays with an RMA form.
Ordering Information: Various coil voltages available: 24, 32, 48, 60, 110, 125, and 220 VDC. Options include magnetic arc blow-out, gold-plated contacts, extra dust protection, and high burden. Special options require a minimum order quantity of 20.
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Catalog excerpts

KDN-R8-1

/// Plug-in fast trip industrial latching relay with 8 C/O contacts Rugged plug-in relays for extreme reliability, within long endurance applications and harsh environments Industrial latching fast trip relay, 8 pole Part of D-platform Latching (bistable) relay Magnetic arc blow-out for high breaking capacity Back EMF suppression diode on trip and reset inputs 8 C/O contacts Fast Tripping <10ms Contact position indicator Flat, square and silver plated relay pins for excellent socket connection Wide range sockets High DC breaking capacity Less than 0.2W power consumption after trip Optional positive mechanical keying relay to socket Mechanical & Electrical reset Reset Inhibitor High DC breaking capacity High burden operation to comply with capacitor discharge test requirement Back EMF suppression diode & protection against transient voltage as standard option Description The KDN-R8 relay is a plug-in fast trip bistable tripping relay that features 8 changeover (C/O) contacts. The contacts of this relay remain in the last powered position, and the position is clearly shown to the user via a position- indicator. The KDN-R8 relay has a trip time less than 10 ms. Standard equipped with magnetic arc blow-out for high breaking capacity and long contact life. Including mechanical reset button. Input voltage must be a rising edge with - minimum slew rate: 1 V/ms - minimum time: 10 ms Connection diagram Please note the relay will leave production in open state (with open armature at the left side, flag is green) with all contacts in the position shown in the connection diagram. Due to severe shocks far exceeding maximum levels mentioned in IEC 61373 (Category I, Class B, Body mounted), it can happen the left armature closes and stay closed. Therefore after installation all relays must be checked on correct state of the contacts and activate both coils 10 times alternately for correct operation. Timing diagram Application Rugged plug-in relays for extreme reliable, long endurance applications in harsh environment. These relays are designed for demanding industrial applications such as power utilities and petrochemical industries. The KDN-R8 relay is used in applications where the contacts are set and reset with permanent power or impulses. Remark: *Never energize the trip or reset coil when the reset push button is depressed. Adherence to these remarks is essential for the proper and safe operation of the Relay.

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KDN-R8-2

Options Dimensions (mm) • Au; Gold plated contacts (10 pm) • Extra dust protection • High resistance to welding (AgSnO2 contacts) • Double make/double break contacts Remark: Not all combinations possible The unique KDN-R8 relay with all its options has been designed in close cooperation with customers from the power utility industry. The Solve-All relay application concept offers ultimate flexibility to design and supply tailor made KDN-R8 relays. For more information see the respective datasheets For more detailed technical specifications, drawings and ordering information, go to the product...

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KDN-R8-3

Make contacts Operating Time *All Speeds are first touch excluding bounce time. Above data is only for electrical set and reset. The KDN-R8 tripping relay is designed for high burden operation, making it suitable for application in high-security circuit breaker tripping circuits, particularly where the initiating contact may be located remotely from the relay. The high burden configuration of the KDN-R8 relay also facilitates the satisfactory operation of external series elements. This high burden design provides the KDN-R8 relay with maximum immunity to electrical disturbances and noise. The...

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KDN-R8-4

Datasheet: KDN-R8 v01.7 Page 4/14 www.morssmitt.com

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KDN-R8-5

OptionsAvailable options for KDN-R8 relay according ths Solve-All relay application concept. Code Standard options Coloured cover and keying of relay on socket on request Remark: For application support or technical product support, contact your local Mors Smitt sales office (see contact details on last page).

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KDN-R8-6

In this section the most common breaking capacity for DC-voltage / inductive load possibilities are presented with the different options and contact configurations within the D-relays series. Breaking capacity 8 C/O contacts Magnetic arc blow out Contact gap: 0.7 mm

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KDN-R8-7

Electrical life expectancy and breaking capacity The life expectancy values shown below are based on factory tests. These values could be different in real life ap-plications as environmental conditions, switching frequencies and duty cycles will influence these values. Putting more contacts in series (Y) will increase breaking capacity and life expectancy significantly. AC and DC current breaking capacity versus life expectancy in millions of cycles for KDN-BR8. Rate of contacts opening and closing = 600 operations per hour. AC Current breaking capacity at cosp = 1 By connecting 2 contacts in...

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KDN-R8-8

Mounting possibilities/sockets Surface/wall mounting For PCB mount: use 2x V32 according to pin layout. For more details see datasheets of the sockets on www.morssmitt.com Datasheet: KDN-R8 v01.7 Page 8/14 www.morssmitt.com

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KDN-R8-9

Rack Mount Rear Connect V87-2 with Flush Mounting Socket and Kit Surface Mount Rear Connect V87 with Flush Mounting Socket Panel cut-out to mount surface rear connect base. Datasheet: KDN-R8 v01.7 Page 9/14 www.morssmitt.com

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KDN-R8-10

XnjMors Smitt A Wabtec Company Panel cut-out to flush mount relay with rear connect.

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KDN-R8-11

Mechanical keying relay and socket (optional) Function: • To prevent wrong installation • To prevent damage to equipment • To prevent unsafe situations Using keyed relays and sockets prevents a relay is inserted in a wrong socket. For example it prevents that a 24 VDC relay is put in a 110 VDC circuit. Positive discrimination is possible per different function, coil voltage, timing, monitoring, safety and non-safety. The D relay socket keying option gives 8 x 8 = 64 possibilities. Upon ordering the customer simply indicates the need for the optional keying. Mors Smitt will assign a code to the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.