Engineered solutions
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MorsSmitt Railway technology Engineered solutions Optimizing rolling stock LCC & RAMS TSMITT ^«ors Smitt

MorsSmitt Railway Technology Engineered solutions M°SMITT ^Nlors Smitt yjji ■■ i i A Wahtec Company

From design to solution

Engineered solutions Optimizing rolling stock LCC & RAMS Designing, updating and improving electrical control systems to the latest standards and state-of-the-art technologies improve the life cycle costs (LCC) of rolling stock. Reliability will improve and long term availability of technology is guaranteed by Mors Smitt. We design easy maintainable products and solutions that comply to the latest health and safety standards using the latest eco-friendly materials. Optimized energy consumption contributes to a cleaner environment. Mors Smitt solutions contribute to an optimized...

Your needs ... Would this benefit you ? • • • • • • • • • • Lower maintenance costs Less downtime Quick installation and replacement times Easy maintainability Long term availability Improved reliablility Improvement in energy efficiency Easy upgradeable systems Reduction of weight and space Environmental compliant & sustainable product design Compliance to the latest safety regulations Extension of life expectancy Replacement obsolete components Up to date installation drawings / documentation A solid quality assurance plan On time delivery, within budget Improvement of passenger comfort &...

We offer state-of-the-art engineered solutions for Upgrading of existing trains Midlife refurbishment Replacement of obsolete parts Relay / contactor panels Electrical distribution boards Power distribution systems PCB modules Form Fit Function solutions Build to print solutions Customized solutions Turn key project management Quality assurance planning Engineering CAD & 3D inventor design On site commissioning After sales service Manuals & training

Our DNA Always listen carefully Market know-how • Experience on the railway market: • 50 years components • 25 years in supply complete electrical distribution panels • Comprehensive, practical know-how and design to railway standards and directives • Co-design with major rolling stock builders • Experienced ,creative and motivated engineers in all disciplines, e.g. electrical, electronic, mechanical, software etc IRIS certified ISO 9001:2008 certified Quality, no concessions On time, within budget delivery Customer focussed Flexible approach LCC, RAMS design • Expertise in safety-critical...

No compromises Commitment to quality Minimum LCC In house research & development, engineering, manufacturing, assembly and testing. Assembly 100% functional test Environmental test facilities Component testing Pre-testing Shock & vibration test facilities

Estimated component quantity Available space enveloppe Prefered interfacing Schematic & circuit diagrams Location in train Mechanical construction Commercial and technical proposal Order receipt Kick off meeting Electrical & electronic design Mechanical design CAD & 3D inventor design software platforms Design review / customer meeting Product specification Project design Quality assurance plan Pre engineering Preliminary planning 3D mechanical design drawing Interface proposal Product specification Quotation Scope of supply Detailed engineering and design Planning Schematics Components...

Quality control Type & functional testing FAI - first article inspection FAT - factory acceptance test Modifications Design freeze Components manufacturing Puchasing parts Final approval customer Start production Quality and testing control Delivery first panel(s) Commissioning & engineering support Training Implementation support Modification on site Delivery serial product After sales support • • • • • Warranty service Spare parts Maintenance support Product repair Training

Your benefits >50 years of railway experience Huge installed base Proven reliable, less downtime Preferred supplier major trainbuilders / operators Long term availability of components and solutions Global presence World wide professional support Inhouse R&D, engineering, manufacturing and testing Optimizing RAMS LCC Maintainability ‘No maintenance’ design Plug & play solutions Modular & flexible design Quick installation and replacement Railway type tested 100% functional testing Quality assurance to IRIS Railway directive compliancy

Railway compliancies Project references HVAC panels Trainline panels MarschBahn - Germany Electronic equipment use on railway vehicles Traxx locomotives - Germany Electronic equipment for rolling stock Power distribution panel Dutch Railways - Netherlands Low voltage switch gear and control gear Relay door control panel Rolling stock equipment - Shock & Vibration Power distribution panel Electromagnetic compatibility for railway applications Platform edge detection Fire behaviour - railway rolling stock Power (MCB) distribution panels Brake fault relay panel Relay cradle SLRT - Singapore...

M CB panels The electronic distribution panels (AC & DC panel) for the SSL project of Bombardier for transport for London have been developed in close cooperation with Bombardier. Bombardier Transportation provided the schematics and space limitations. Mors Smitt provided a creative solution. Especially for this project a smart mechanical construction was developed resulting in easy assembly in the trains. In addition Mors Smitt was very closely involved with the integration of the solution to optimise the performance of the panel. A tilting panel was designed to place beneath a seat on the...

The ultra reliable hydraulic magnetic miniature circuit breakers from Mors Smitt are used. Smart hinge construction for easy access during maintenance. Special connectors are used for quick installation of the panel. S cop e of projec t SSL Project duration No. of panels Circuit breakers Earth leakage Connectors 32.000 pieces 5.000 pieces 7.500 pieces Length of the wiring No. of crimp connections No. assembly hours