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Z2e² PRO Coating

Z2e² PRO Coating

Z2e² PRO Coating

Product catalog summary
Case Study Overview:
This document presents a case study on the Z2e² PRO Coating used in aluminum sand casting, highlighting its benefits over existing crucibles.
Specifications:
  • Furnace Type: Gas fired
  • Capacity: Approximately 500 kg (1102 lbs.)
  • Temperature Range: 720 - 730°C (1328 - 1346°F)
  • Alloys Used: AlSi7Mg, AlSi10Mg, AlSi8Cu3 (226)
Product Information:
  • Product Name: TBNS 587 Z2e² PRO Coating
  • Application: Aluminum sand casting
  • Casting Parts: Used in mechanical engineering, HVAC, medical engineering, and robotics
Performance Comparison:
  • The Z2e² PRO Coating significantly improves crucible lifetime, doubling it from 110 to 220 batches.
  • Reduced dross adhesion leads to less frequent crucible replacements and better thermal conductivity.
  • Energy consumption is reduced due to easier cleaning and less dross adhesion.
Benefits:
  • Lower energy consumption
  • Easier cleaning process
  • Extended crucible lifetime
  • Fewer crucible changeovers
  • Enhanced thermal conductivity
Visual Evidence:
  • Pictures demonstrate the condition of the Z2e² PRO Coating after 220 batches, showing minimal slag adhesion.
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Catalog excerpts

Z2e² PRO Coating-1

MOLTEN METAL SYSTEMS Case Study Z2e² PRO Coating -lower dross adhesion & increased crucible lifetime Product name: Aluminum sand casting Casting parts: Casting parts for mechanical engineering, HVAC, medical engineering and robotics Parameters Furnace: Benefits – Comparison of Z2e² PRO Coating against existing crucible* lower dross adhesion increased lifetime less crucible change overs increased thermal conductivity *For more details, please refer to page 2. www.morganmms.com © 2018 Molten Metal Systems, a business of Morgan Advanced Materials.

 Open the catalog to page 1
Z2e² PRO Coating-2

MOLTEN METAL SYSTEMS M Morgan f Advanced Materials Existing Crucible The customer experienced a thick slag adherence, in spite of regular cleaning. This reduced the crucible capacity and also caused a drop in thermal conductivity. As a result, the crucible had to be replaced frequently. TBNS 587 Z2e2 PRO Coating The customer tested the Syncarb Z2e2 crucible with PRO coating. The service life of the crucible almost doubled to 220 batches (132 tons of metal) when compared with 'energy saving' crucibles from a competitor. The crucible wall shows slight slag adhesion because the crucible was not...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.