video corpo

ResCoat Coating

ResCoat Coating

ResCoat Coating

Product catalog summary
Introduction
This document is a case study by Molten Metal Systems, a business of Morgan Advanced Materials, focusing on the benefits of using ResCoat Coating in copper alloy melting processes.

Product Information
  • Product Name: ZYLS 815 x 610 with ResCoat Coating
  • Application: Copper alloy melting

Parameters
  • Furnace Type: Induction furnace (180Hz)
  • Capacity: Approximately 580 kg (1279 lbs.)
  • Casting Temperature: 1100°C (2012°F)
  • Alloy: SnPbZn - Copper - Alloy

Comparison and Benefits
The study compares the performance of a traditional ISO pressed, clay bonded crucible with the Syncarb crucible enhanced with ResCoat Coating.
  • Existing Crucible: Produced 34,029 kg of metal.
  • Syncarb with ResCoat Coating: Produced 40,823 kg of metal, marking a 20% improvement in output.

Key Benefits of ResCoat Coating
  • Enhanced erosion resistance leading to improved crucible lifespan.
  • Increased metal output by 20% over the crucible's life.
  • Reduced frequency of crucible changes due to longer lifespan.

Conclusion
The application of ResCoat Coating on Syncarb crucibles significantly improves the efficiency and output of copper alloy melting processes by providing better erosion resistance and extending the crucible's operational life.
See more

Catalog excerpts

ResCoat Coating-1

MOLTEN METAL SYSTEMS Case Study ResCoat Coating -better erosion resistance & increased production output Product name: ZYLS 815 x 610 with ResCoat Coating Copper alloy melting Parameters Furnace: Casting temperature: SnPbZn - Copper - Alloy Picture: BNS 600 PT with ResCoat Coating Benefits – Comparison of Syncarb with ResCoat Coating against existing crucible* better erosion resistance increased lifetime less crucible change overs higher metal output *For more details, please refer to page 2. www.morganmms.com © 2018 Molten Metal Systems, a business of Morgan Advanced Materials.

 Open the catalog to page 1
ResCoat Coating-2

MOLTEN METAL SYSTEMS M Morgan f Advanced Materials Existing Crucible The customer was using an ISO pressed, clay bonded, cylindrical crucible for melting a Copper alloy in an induction furnace at 1 80 Hz. The low frequency operation created significant metal movement during melting which was wearing off the crucible faster and led to failure of the crucible by erosion. Syncarb with ResCoat Coating With ResCoat, the customer achieved 20% higher metal output over the crucible life. This was due to better erosion resistance provided by ResCoat which led to higher crucible life. Picture 1 SnPbZn...

 Open the catalog to page 2

All Morgan Molten Metal Systems catalogs and technical brochures

  1. Alustar E50

    2  Pages

  2. Ladle Liners

    2  Pages

  3. Stabil

    2  Pages

  4. Grafit

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.