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Morganite® Crucibles

Morganite®  Crucibles
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Morganite® Crucibles

Product catalog summary
Product Overview
  • GRAPHITE: A rib-formed, clay-bonded crucible known for its variable electrical resistivity and excellent resistance to chemical and thermal shock.
  • ISO-ALUSTAR VAluStar: An isostatically pressed, clay-bonded crucible with superior oxidation resistance and thermal conductivity.
  • ISO-ALUSTAR e²: Similar to VAluStar, offering excellent thermal conductivity and good chemical resistance.
  • ISO-ALUSTAR FL: Provides very good resistance to chemical attacks and thermal conductivity.
  • ISO-ALUSTAR Z2: Excels in high-temperature applications with good erosion resistance.
  • STARRBIDE U: A roller-formed, carbon-bonded SiC crucible with outstanding thermal shock resistance.
  • STARRBIDE HT / VO: Similar to STARRBIDE U, with very good erosion resistance.
  • ULTRAMELT / ISO-SiC R: An isostatically pressed, carbon-bonded SiC crucible with exceptional erosion resistance.
Metal Casting Temperature

Temperature guidelines for various metals range from 400°C (750°F) for Zinc to 1400°C (2500°F) for Cast Iron.

Heating Recommendations
  • GRAPHITE and ISO-ALUSTAR Crucibles: Initial heating to 200°C (390°F) over 2 hours to remove moisture, then gradually increase to 950°C (1750°F) or desired temperature. Maintain 950°C for 1 hour for holding applications.
  • STARRBIDE and ULTRAMELT Crucibles: Follow a similar procedure, emphasizing maintaining 950°C for holding applications to ensure glaze melting and anti-oxidation coating effectiveness.
Crucible Sizes and Dimensions

Tables provide detailed dimensions for various crucible types and sizes, indicating height (H), diameter (D), and inner diameter (d).

Overview: The document details specifications and tolerances for various crucibles and related products used in molten metal systems, including dimensions, features, and manufacturing tolerances for different product lines.
Specifications: Lists sizes, dimensions, and specific features like pyrometer pockets or holes for each product type, with tolerances for drilling and manufacturing typically at +/- 1.5 mm.
Product Features: Products may include pyrometer pockets or holes and are designed for use in tilting furnaces with recesses and cut-outs for spouts. Integral spouts and other features are available depending on the product type.
Manufacturing Tolerances: All dimensions adhere to manufacturing tolerances to meet specific standards and requirements.
Recommendations: Suggests configurations for specific applications, such as heated transport ladles and continuous casting, with customizable final specifications upon customer request.
Key Data from Tables: Tables provide a comprehensive list of product sizes, dimensions, and features, enabling users to select the appropriate product based on precise measurements and available options.
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Catalog excerpts

Morganite®  Crucibles-1

Morganite® Crucibles Product Catalogue Molten Metal Systems 

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Morganite®  Crucibles-2

Advanced Thinking in Crucibles and Foundry Products Contents MORGANITE® Product Overview / MORAGNITE® Produktübersicht ________________________ 04 Metal casting temperature / Metallgießtemperatur ________ 05 MORGANITE® Heating recommendations / Aufheizempfehlungen ______________________________06 – 07 A ________________________________________________ 08 – 09 BG SF ________________________________________________ 09 BN & NO _____________________________________________ 10 BU & NO ________________________________________ 11 – 12 C ____________________________________________________ 13 FU ___________________________________________________...

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Morganite®  Crucibles-4

MORGANITE® Product Overview / MORGANITE® Produktübersicht 1. GRAPHITE • Rib-formed, clay-bonded crucible • Plastisch geformter, tongebundener Schmelztiegel • Variable electrical resistivity for induction furnaces • Variabler elektrischer Widerstand für Induktionsöfen • Very good chemical attack resistance • Sehr gute chemische Resistenz gegenüber Schmelzpräparaten • Very good thermal shock resistance • Sehr gute Temperaturwechselbeständigkeit • Isostatically pressed, clay-bonded crucible • Isostatisch gepresster, tongebundener Tiegel • Outstanding oxidation resistance • Hervorragende Oxidationsbeständigkeit...

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Morganite®  Crucibles-5

Molten Metal Systems 5 Metal casting temperature / Metallgießtemperatur Lead Bronze / Bleibronze Gun Metal / Rotguss Aluminium Bronze Aluminium Alloys / Aluminium Legierungen Silver / Silber Brass / Messing Zinc Distillation / Zink Destillation Copper / Kupfer Gold Bronze Cupronickel / Nickel Bronze

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Morganite®  Crucibles-6

Heating recommendations for GRAPHITE and ISO-ALUSTAR e² / FL / Z2 / VAluStar crucibles Aufheizempfehlungen für GRAPHITE und ISO-ALUSTAR e² / FL / Z2 / VAluStar Schmelztiegel After installation in the furnace the crucible should be heated up slowly to a temperature of 200°C (390°F) over a period of 2 hours, in order to eliminate any moisture that may be present. Subsequently, the MORGANITE crucible should be heated up to 600°C (1100°F) on low power, before the full heating rate is used to reach 950°C (1750°F), or the desired working temperature if higher. Nach dem Einbau sollte der Tiegel innerhalb...

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Morganite®  Crucibles-7

Molten Metal Systems 7 Heating recommendations for STARRBIDE and ULTRAMELT / ISO-SiC R crucibles Aufheizempfehlungen für STARRBIDE und ULTRAMELT / ISO-SiC R Schmelztiegel After installation in the furnace, the crucible should be heated up slowly to a temperature of 200°C (390°F) over a period of 2 hours, to eliminate any moisture that may be present. Afterwards, the crucible should be heated up to a temperature of 950°C (1750°F) on full power if possible. MORGANITE crucibles used in a melting operation can be continuously heated up on full power until working temperature is reached. The crucible...

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Morganite®  Crucibles-8

* With pouring Lip * Mit AuGentulle ** See under Bilge Shape ** Siehe unter Bilge Form

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Morganite®  Crucibles-9

Molten Metal Systems Shape / Form A A ISO-ALUSTAR H mm D/d mm AC STARRBIDE H mm D/d mm 600 Sizes A200 - AII00 without pouring lip GroGe A200 - AII00 ohne AuGentulle * also available with d = 630 mm or d = 760 mm * lieferbar mit d = 630 mm oder d = 760 mm ** also available in ISO-ALUSTAR ** lieferbar in ISO-ALUSTAR Dimensions are subject to manufacturing tolerances / Abmessungen unterliegen fertigungsbedingten Toleranzen

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Morganite®  Crucibles-10

Size / Size / GroRe GroRe BN & NO Formen verfugbar mit oder ohne Pyrome-tertasche (PT) / Pyrometerloch (PL) * nur mit Pyrometerloch lieferbar Bohrungstoleranz +/- 1,5 mm

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Morganite®  Crucibles-11

Molten Metal Systems ^|buc starrbide For tilting furnaces these crucibles can be supplied with recess in bottom (VT) and cut-out (AE) for spout Standard AE: up to D = 615 AE = 30 x 80 mm (H x B in mm) from D = 775 AE = 60 x 120 mm (H x B in mm) Standard VT: 12 x 100 (H x D in mm) * available with pyrometer-pocket ** available with pyrometer-hole in wall Fur Kippofen mit Bodenvertiefung (VT) und Ausgusseinschnitt (AE) lieferbar Standard AE: bis zu D = 615 AE = 30 x 80 mm (H x B in mm) ab D = 775AE = 60 x 120 mm (H x B in mm) Standard VT: 12 x 100 (H x D in mm) * lieferbar mit Pyrometertasche **...

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Morganite®  Crucibles-12

Shape / Form BU & NO BU Size / GroRe Size / GroRe For tilting furnaces these crucibles can be supplied with recess in bottom (VT) and cut-out (AE) for spout Standard AE: up to D = 615 AE = 30 x 80 mm (H x B in mm) from D = 775 AE = 60 x 120 mm (H x B in mm) Standard VT: 12 x 100 (H x D in mm) * available with pyrometer-pocket ** available with pyrometer-hole in wall Fur Kippofen mit Bodenvertiefung (VT) und Ausgusseinschnitt (AE) lieferbar Standard AE: bis zu D = 615 AE = 30 x 80 mm (H x B in mm) ab D = 775 AE = 60 x 120 mm (H x B in mm) Standard VT: 12 x 100 (H x D in mm) * lieferbar mit Pyrometertasche...

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Morganite®  Crucibles-13

Molten Metal Systems Up to size C 80 without recess in bottom * Without pouring lip Bis GroGe C 80 ohne Bodenvertiefung * Ohne AuGentulle Cut-out (AE) up to D = 6I5: 40 x 80 (H x D in mm) Bottom recess (VT): 12 x 100 (H x D in mm) Ausgusseinschnitt (AE) bis D = 6I5: 40 x 80 (H x D in mm) Bodenvertiefung (VT): 12 x 100 (H x D in mm) Dimensions are subject to manufacturing tolerances / Abmessungen unterliegen fertigungsbedingten Toleranzen

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Morganite®  Crucibles-14

Shape / Form P (TP without spout / TP ohne Ausguss) P PG GRAPHITE ^Bpc starrbide Bottom recess (VT): 12 x 100 (H x D in mm) Bodenvertiefung (VT): 12 x 100 (H x D in mm) Crucibles for heated transport ladles - Type 1 Tiegel fur beheizbare Transportpfannen - Typ 1

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Molten Metal Systems Shape / Form R R Size / H Retorts / Retorten RETORT Dimensions are subject to manufacturing tolerances / Abmessungen unterliegen fertigungsbedingten Toleranzen

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Morganite®  Crucibles-16

Shape / Form TP (BU with Spout / BU mit Ausguss) Crucibles for heated transport ladles - Type 1 Tiegel fur beheizbare Transportpfannen - Typ 1

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Morganite®  Crucibles-17

Molten Metal Systems Shape / Form TPG SF2 TPG SF 2 Size / H h Crucibles for heated transport ladles - Type 2 Tiegel fur beheizbare Transportpfannen - Typ 2 Shape / Form US BASIN BASIN Dimensions are subject to manufacturing tolerances / Abmessungen unterliegen fertigungsbedingten Toleranzen

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All Morgan Molten Metal Systems catalogs and technical brochures

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  2. Ladle Liners

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  3. Stabil

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  4. Grafit

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.