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Moore Tool Company
Moore Jig Grinding Customer Applications

Moore Jig Grinding Customer Applications

Product catalog summary

Overview: This document provides technical specifications and details for various precision machinery components manufactured by Moore Tool Company, Inc. The focus is on materials, hardness, machine positioning accuracy, surface finish, and form accuracy for each component.

Planetary Gear Housing: Made from AMS 5355 Stainless Steel with a hardness of HRC 29-35. It features a machine positioning accuracy of 2.0 μm, a surface finish of 0.3 Ra μm, and a form accuracy of 2.0 μm.

Thermoforming Punch: Constructed from D2 Tool Steel with a hardness of HRC 60. It has a machine positioning accuracy of 2.0 μm, a surface finish of 0.3 Ra μm, and a form accuracy of 2.5 μm.

Die Roll: Made from A2 Tool Steel with a hardness of HRC 58-60. It offers a machine positioning accuracy of 2.0 μm, a surface finish of 0.3 Ra μm, and a form accuracy of 3.75 μm.

Automotive Production: Uses proprietary material with a hardness of HRC 60, machine positioning accuracy of 2.0 μm, surface finish of 0.4 Ra μm, and form accuracy of 2.0 μm.

Test Cube: Dimensions are 50 mm x 50 mm x 70 mm, made from A2 Tool Steel with a hardness of HRC 60-62. It has a surface finish of 0.1 Ra μm and varying form accuracy for vertical and horizontal scans.

Bottleneck Mold: Made from A2 Tool Steel with a hardness of HRC 56-58, surface finish of 0.2 Ra μm, and form accuracy of 3.0 μm.

Pump Liner (Aerospace): Constructed from Nitralloy with a hardness of HRC 60-62, surface finish of 0.1 Ra μm, and form accuracy of 2.0 μm.

Can Top Tooling: Made from S7 Tool Steel with a hardness of HRC 52-54, surface finish of 0.1 Ra μm, and form accuracy of 2.0 μm.

Carbide Insert Tooling: Made from Carbide with a surface finish of 0.2 Ra μm and form accuracy of 2.0 μm.

LED Mold Plate: Made from STD11 Tool Steel with a hardness of HRC 55, machine positioning accuracy of 0.5 to 1.0 μm, surface finish of 0.1 Ra μm, and form accuracy of 0.5 to 1.0 μm.

Camera Phone Lens Mold Plate: Made from SLD with a hardness of HRC 58, machine positioning accuracy of 0.5 to 1.0 μm, surface finish of <0.2 Ra μm, and form accuracy of 0.5 μm to 1.0 μm.

Formula One Piston Rod: Made from 4340 Stainless Steel with a hardness of HRC 40-43, machine positioning accuracy of 1.0 μm, surface finish of 0.4 Ra μm, and form accuracy of 1.0 μm.

Razor Blade Punch: Made from Carbide with a machine positioning accuracy of 1.0 μm, surface finish of 0.2 Ra μm, and form accuracy of 1.0 μm.

CMM Calibration Plate: Made from Zerodur® with a hardness of HRC 79, surface finish of 0.02 Ra μm, machine positioning accuracy of 0.5 to 1.0 μm, and form accuracy of 1.0 μm.

Company Information: Moore Tool Company, Inc. is based in Bridgeport, CT, USA, and operates globally with a focus on CNC-controlled grinding machine systems and ultra-precision manufacturing. The company is ISO 9000 and AS 9100 certified and ITAR registered.

Catalog excerpts

Moore Jig Grinding Customer Applications-1

Precision Machinery and Manufacturing Moore Jig Grinding Customer Applications Planetary Gear Housing Thermoforming Punch Carbide Insert Tooling Automotive Production Camera Phone Lens Mold Plate Pump Liner (Aerospace) Bottleneck Mold Razor Blade Punch Test Cube

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Moore Jig Grinding Customer Applications-2

Precision Machinery and Manufacturing Planetary Gear Housing Material: AMS 5355 Stainless Steel Hardness: HRC 29-35 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.3 Ra μm Form Accuracy: 2.0 μm Thermoforming Punch Material: D2 Tool Steel Hardness: HRC 60 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.3 Ra μm Form Accuracy: 2.5 μm Need more Information: Call: (203) 366-3224

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Moore Jig Grinding Customer Applications-3

Precision Machinery and Manufacturing Die Roll Material: A2 Tool Steel Hardness: HRC 58-60 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.3 Ra μm Form Accuracy: 3.75 μm Automotive Production Material: Proprietary Hardness: HRC 60 Machine Positioning Accuracy: 2.0 μm Surface Finish: 0.4 Ra μm Form Accuracy: 2.0 μm Need more Information: Call: (203) 366-3224

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Moore Jig Grinding Customer Applications-4

Precision Machinery and Manufacturing Pump Liner (Aerospace) Material: Nitralloy Hardness: HRC 60-62 Surface Finish: 0.1 Ra μm Form Accuracy: 2.0 μm Bottleneck Mold Material: A2 Tool Steel Hardness: HRC 56-58 Surface Finish: 0.2 Ra μm Form Accuracy: 3.0 μm Test Cube 50 mm x 50 mm x 70 mm Material: A2 Tool Steel Hardness: HRC 60-62 Surface Finish: 0.1 Ra μm Form Accuracy: Vertical Scan X Axis 1.1 μm / Y Axis 0.6 μm Horizontal Scan X Axis 0.7 μm / Y Axis 1.2 μm Need more Information: Call: (203) 366-3224

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Moore Jig Grinding Customer Applications-5

Precision Machinery and Manufacturing LED Mold Plate Material: STD11 Tool Steel Hardness: HRC 55 Machine Positioning Accuracy: 0.5 to 1.0 μm Surface Finish: 0.1 Ra μm Form Accuracy: 0.5 to 1.0 μm Carbide Insert Tooling Material: Carbide Surface Finish: 0.2 Ra μm Form Accuracy: 2.0 μm Can Top Tooling Material: S7 Tool Steel Hardness: HRC 52-54 Surface Finish: 0.1 Ra μm Form Accuracy: 2.0 μm Need more Information: Call: (203) 366-3224

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Moore Jig Grinding Customer Applications-6

Precision Machinery and Manufacturing Camera Phone Lens Mold Plate Material: SLD Hardness: HRC 58 Machine Positioning Accuracy: 0.5 to 1.0 μm Surface Finish: <0.2 Ra μm Form Accuracy: 0.5 μm to 1.0 μm Formula One Piston Rod Material: 4340 Stainless Steel Hardness: HRC 40-43 Machine Positioning Accuracy: 1.0 μm Surface Finish: 0.4 Ra μm Form Accuracy: 1.0 μm Need more Information: Call: (203) 366-3224

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Moore Jig Grinding Customer Applications-7

Precision Machinery and Manufacturing Razor Blade Punch Material: Carbide Machine Positioning Accuracy: 1.0 μm Surface Finish: 0.2 Ra μm Form Accuracy: 1.0 μm CMM Calibration Plate Material: Zerodur® Hardness: HRC 79 Surface Finish: 0.02 Ra μm Machine Positioning Accuracy: 0.5 to 1.0 μm Form Accuracy: 1.0 μm Zerodur® is a registered trademark of Schott Glass Technologies Need more Information: Call: (203) 366-3224

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Moore Jig Grinding Customer Applications-8

Building on a Tradition of Excellence Moore Tool Company offers a complete line of CNC-controlled grinding machine systems and accessories. In addition, the company operates an ultra-precision manufacturing business certified to ISO 9000 and AS 9100 standards with a unique focus on 5-axis milling and ultra-precision jig grinding. The company is ITAR registered. The company operates out of 100,000 SF in Bridgeport, CT, U.S.A. and through Moore Special Tool AG in Zurich Switzerland. Moore Special Tool AG Moore Nanotechnology Systems, LLC 800 Union Avenue Bridgeport, CT 06607-0088 USA In der Leberzen...

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Moore Jig Grinding Customer Applications

Moore Jig Grinding Customer Applications

Catalog excerpts

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