Moore Tool Company 800 Union Avenue Bridgeport, CT 06607 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Abrasive Catalog February 2011 F-1608 Rev. F

Moore Tool Company Section Title Page Number 3.0 Using Grinding Wheels Properly 4 4.0 Abrasive Definitions and Usage 6 4.3 ABN Super Abrasive (Gold Line) 6 4.5 Diamond Super Abrasive 6 5.0 Wheel Chart Definitions 8 6.0 Grinding Wheel Selection 9 6.1 Conventional Abrasive Line 9 6.2 Gold Line Series (ABN Super Abrasive) 11 6.3 Contour Grinding Mandrel (CBN Super Abrasive) 12 6.4 Electroplated CBN and Diamond (Inch) 13 6.5 Electroplated CBN and Diamond (Metric) 14 6.6 High Speed Electroplated CBN and Diamond (Inch) 15 6.7 High Speed Electroplated CBN and Diamond (Metric) 16 6.8 Resin Bond CBN and...

Moore Tool Company 6.10 Metal Bond CBN and Diamond (Inch) 19 6.11 Metal Bond CBN and Diamond (Metric) 20 6.12 High Speed Metal Bond CBN and Diamond 21 6.13 Bottom Grinding Mandrel 22 6.15 Special Order Mandrels 24 8.1 How to Dress Resin and Metal Bond 26 Abrasive Catalog

Moore Tool Company Call, fax, email or place an order on the Internet using Moore's online shopping feature. Moore Tool accepts all major credit cards. Technical abrasive application expertise is available at no cost to all Moore Tool customers. If you have a jig grinding problem, describe the details to us: • Work piece material • Work piece hardness • Type of finish required • Specific problem Our grinding wheel specialist will provide recommendations for wheel type, abrasive, grit size, speed and feed rate. Please contact the Moore Tool Abrasives Department. 3.0 Using Grinding Wheels Properly...

Moore Tool Company The same force required to bend Mandrel "X" 0.0005 in. will deflect Mandrel "Y" 0.008 in. The same force will deflect Mandrel "Z" 0.064 in., or 128 times as much as Mandrel "X". Please referto and comply with ANSI (American National Standards Institute) safety code, B 7.1 and OSHA covering wheel speeds, safety guards, flanges, mounting procedures, general operating rules, handling, storage and inspection and general machine conditions. Copies of the ANSI Standard can be obtained from the American National Standards Institute. Http.//webstore.ansi.org Abrasive Catalog

Moore Tool Company 4.0 Abrasive Definitions and Usage Aluminum Oxide (AL203) and Silicon Carbide (SiC) abrasive. • Low cost and easily dressed and trued. • Shorter wheel life than super abrasives. • Principle advantage - can be dressed into special configurations for form, radius and angle grinding. A single layer of ABN or CBN abrasive that is bonded to the wheel shank with a layer of nickel • Least expensive of the super abrasive bond structure with shortest wheel life. 4.3 ABN Super Abrasive (Amber Boron Nitride) • Recommended for grinding low and high-carbon steels, high-chrome and high-speed...

Moore Tool Company Resin bond combines an epoxy bonding material with the abrasive grains distributed evenly throughout the matrix. As the wheel wears, new abrasive grains are exposed to the work piece. • Particularly well suited for dry grinding. • Required periodic dressing and truing. • Generally not used for aggressive stock removal. Uses a metal filler in a high temperature bond. Abrasive granules are distributed uniformly • Stronger bond then resin and provides better abrasive particle retention. • Stands up well under aggressive grinding conditions. • Ideally suited for grinding small...

Moore Tool Company Wheel Chart Definitions "D" Diameter of the head of the abrasive surface. "H" Height of the head of the abrasive surface. "L" Length of the completed shank including "H" dimension. Abrasive Catalog

Moore Tool Company 6.0 Grinding Wheel Selection For use with 40K, 55K or 60K R.P.M. Grinding Heads Only. A Cast Iron, Non-Ferrous Metals, Non-Metallics. B Soft Construction Steel, Soft Stainless Steel. C Tool & Die Steel (Grind. - 1 or Less). D Tool & Die Steel (Grind. + 1) Hardened Construction Steel, Hardened 400S, Stainless Steels. Note: Wheels available in package lots of 25 only. Abrasive Catalog

Moore Tool Company For use with 9K or 40K R.P.M. Grinding Heads Only. A Cast Iron, Non-Ferrous Metals, Non-Metallics. B Tool & Die Steel (Grind. - 1 or Less). C Tool & Die Steel (Grind. + 1) Hardened Construction Steel, Hardened 400S, Stainless Steels. Note: Wheels available in package lots of 12 only. Un-mounted Wheels For use with 9K or 15K R.P.M. Grinding Heads Only. Abrasive Catalog

Moore Tool Company All dimensions in inch - 60/80 Grit ABN 300. All dimensions in millimeters - 60/80 Grit ABN 300. Abrasive Catalog

Moore Tool Company 6.3 Contour Grinding Mandrels • Superior Jig Grinding Performance -Heavy stock removal designed for chop grinding. -Shorter cycle times. -Tough blocky crystal structure for long wheel life. • Recommended Material -High Speed Steels. -Cast Iron and High Tech Super Alloys. Abrasive Catalog

Moore Tool Company 6.4 Electroplated CBN and Diamond (Inch) For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only. Abrasive Catalog

Moore Tool Company 6.5 Electroplated CBN and Diamond (Metric) For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only. Abrasive Catalog

Moore Tool Company 6.6 High Speed Electroplated CBN and Diamond (Inch) For use with 120K or 175K R.P.M. Grinding Heads Only. Abrasive Catalog

Moore Tool Company 6.7 High Speed Electroplated CBN and Diamond (Metric) For use with 120K or 175K R.P.M. Grinding Heads Only. Abrasive Catalog

Moore Tool Company 6.8 Resin Bond CBN and Diamond (Inch) For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only. Abrasive Catalog

Moore Tool Company 6.9 Resin Bond CBN and Diamond (Metric) For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only. Abrasive Catalog

Moore Tool Company 6.10 Metal Bond CBN and Diamond (Inch) For use with 40K, 55K, 60K or 80K R.P.M. Grinding Heads Only. Abrasive Catalog