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545 - 1/4 DIN Dual Loop PID Controller

545 - 1/4 DIN Dual Loop PID Controller
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545 - 1/4 DIN Dual Loop PID Controller

Product catalog summary
Overview: The PS545 V5 is a robust 1/4 DIN process controller designed for industrial environments, offering dual or single loop control, cascade control, ratio control, and feed forward capabilities. It features a NEMA 4X front panel for watertight and corrosion-resistant operation.
Specifications: The controller supports universal process inputs and modular outputs, with two independent control loops to replace two PID controllers. It includes a 3-line vacuum fluorescent display with English prompts and durable keys.
Control Algorithms: Advanced algorithms like PowerTune® adaptive tuner adjust PID parameters for load changes, with features like Pretune for startup and Powerback to minimize setpoint overshoot.
Input and Output Functions: Supports various input types (thermocouples, RTDs, voltage, current) and output types (analog, mechanical relay, solid state relay, DC logic, loop power). It manages up to four control outputs and includes alarm management and retransmission features.
Accuracy and Calibration: Offers high accuracy with typical linear input accuracy of ±0.025% of full scale, fully calibrated from the factory with field calibration options.
Communications and Display: Optional RS-485 module for isolated serial communications, with multiple digital displays for process variables, setpoints, and alarms, and clear status indicators.
Construction and Environmental Specifications: Features a rugged aluminum case and ABS plastic bezel, operating within 0 to 50°C and 10 to 90% non-condensing humidity. Designed for panel mounting with noise immunity and isolation features.
Additional Specifications: Plug-in silicone rubber keys, NEMA 4X front panel, lithium battery for memory retention, and security features with two access levels.
Agency Approvals: Listed under heavy industrial process control equipment with agency approvals.
Output Capabilities: Position and velocity proportioning outputs specified by model numbers, with up to three outputs for alarms. Mechanical and solid-state relay modules derated to 0.5 amp at 24 Vac for the fourth output.
Contact Information: Sales and support contacts provided for the US, Australia, Belgium, The Netherlands, China, and the UK.
Additional Notes: Specifications and information are subject to change without notice.
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Catalog excerpts

545 - 1/4 DIN Dual Loop PID Controller-1

1/4 DIN PROCESS CONTROLLER Dual or Single Loop Cascade Control Ratio Control Feed Forward NEMA X Front Panel PowerTune® The Interface Solution Experts www.miinet.com

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PowerTune ®Functions PowerTune ® Adaptive Tune modifies PID parameters to eliminate oscillation or drift when load changes occur. Adaptive tune works automatically without disturbing the process. PowerTune ® Pretune gets process up and running quickly and accurately. Optimal pretune performance is achieved by selecting a pretune algorithm appropriate for your process. PowerTune ® Pretune automatically sets: 1) Initial PID parameters 2) Adaptive Tuning parameters 3) Powerback parameters ➤ Four Field changeable output module locations (MA, Relay, SSR, DC, Logic, Loop Power) Rugged Construction...

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FEATURES Compression gasket for reliable NEMA 4X Seal Extra large dedicated PV indication is viewable from a distance in all light conditions Extra large mounting lip to compensate for off size panel cutouts Optically correct, high contrast/low glare filter provides crisp reading even in sunlight Recessed location for engineering unit label Two nine character alpha numeric displays indicate prompts in English Recessed location for loop tag information Backlit keypad provides view ability in dark areas Red under key LED provides clear state indication (A/M, RSP) from a distance Thick silicone...

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Input Functions PV Inputs (Universal) Contact Inputs (Optional) Thermocouples RTD's Voltage Miilivolt Milliamp User Linear Ration, 4 Range Bias Gain Local SP Tracking Activiate RSP Trip and Manual Lock in Manual Mode Select Alternate SP (1-8) Select Alternate PID (1-8) Acknowledge Alarm Inhibit Integral Control Invert Control Action Inhibit Aaptive Tuning Emulate Front Panel Keys Digital Input for Data Acquisition Output Functions Outputs are plug-in modules. Types include: Analog (MA), Mechanical Relay, Solid State Relay, DC Logic, and Loop Power. Output 1 Control Output 2 Second Control Alarm...

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545 - 1/4 DIN Dual Loop PID Controller-5

INPUT FUNCTIONS PROCESS VARIABLE Two universal inputs are available. Any input type may be field selected via jumper. Thermocouple and RTD inputs are automatically linearized. Transmitter inputs may be linearized with a square root function or user-defineable 15-point straight line linearization function. Current Input: 250 ohms Voltage Input: 1 Mohm Transmitter Signals Milliamps DC Voltage DC Millivolts DC Themocouple: 10 Mohms RTDs: 10 Mohms UPDATE RATE Input is sampled and output updated 10 times per second. Display is updated five times per second. TRANSMITTER LOOP POWER Isolated 24Vdc (nominal)...

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OUTPUT FUNCTIONS Manual Rest/Load Line: 0 to 100% output OUTPUT MODULES The controller can have a total of four control outputs, alarm outputs and/or loop power modules installed. There are five types of output modules which can be configured to suit your particular application. The modules may be ordered factory-installed, or they may be installed in the field. Cycle Time: 0.3 to 120 seconds Analog module: Either 0–20mA or 4–20mA (front panel selectable) into a load up to 1000 ohms. Accuracy ± 5µA @ 25°C. Mechanical relay module: SPDT electromechanical relay. Resistive load rated at 5 amps at...

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TEMPERATURE SENSOR OUTSIDE LOOP INSIDE LOOP FEED FORWARD FEED FORWARD FLOW SENSOR ACID TANK FEED FORWARD CONTROL IN MIXING APPLICATIONS - FUNTIONAL VIEW MIXING TANK SECONDARY LOOP PRIMARY LOOP RATIO CONTROL IN MIXING APPLICATION "CONTROLLED STREAM - FUNCTIOANL VIEW

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GENERAL SPECIFICATIONS CONTROLLER ARCHITECTURE The 545 Controller hardware can be configured as follows: Inputs: Two universal process variable inputs are standard. Available options include: remote setpoint, slidewire feedback and 5 digit inputs. Outputs: Four outputs are available See Ordering Information. RS-485 Communications: Available as option with any configuration. SERIAL COMMUNICATIONS Isolated serial communications is available using an RS-485 interface. Baud rates of up to 19,200 are selectable. The protocol supports CRC data checking. If communications is lost, a timeout feature...

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AGENCY APPROVALS LISTED Process Control Equipment 4N66 (Heavy Industrial) (Available as an Option) SECURITY There are two levels of access: restricted and full. A configurable code is used to enter the full access level. Functions not available in the restricted level are configurable. MEMORY RETENTION Lithium battery maintains all programming for approximately ten years.

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Output 1: Control Code Output 2: Control, Alarm, or Retransmission Output 3: Control, Alarm, Retransmission, or Loop Power Output 4: Control, Alarm, Retransmission, or Loop Power Slidewire Feedback for Position Serial Communications

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.