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535 - 1/4 DIN Single Loop PID Process Controller

535 - 1/4 DIN Single Loop PID Process Controller
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535 - 1/4 DIN Single Loop PID Process Controller

Product catalog summary
Overview: The PS535 V7 is a 1/4 DIN single loop process controller designed for controlling analog process variables such as temperature, pressure, flow, and level in both batch and continuous processes. It is recognized for its rapid, accurate, and user-friendly control capabilities, outperforming many competitive systems.
Key Features:
  • Output Modules: Four field-changeable output module locations supporting mA, Relay, SSR, DC, Logic, and Loop Power.
  • Inputs: Two universal PV inputs and optional RS 485 communications module.
  • Construction: Rugged design with NEMA 4X front panel, damage-resistant keys, and EMI/RFI resistance.
  • Display: Three-line vacuum fluorescent display with English prompts and messages.
  • Tuning Algorithms: Includes PowerTune® adaptive tuning, pretuning, and powerback anti-overshoot features.
PowerTune® Functions:
  • Pretune: Automatically sets initial PID parameters for quick and accurate process startup.
  • Adaptive Tune: Modifies PID parameters to eliminate oscillation or drift during load changes.
  • Powerback: Reduces or eliminates setpoint overshoot at power-up or after setpoint changes.
Input Functions: The controller supports various input configurations, including thermocouples, RTDs, and transmitter signals, with automatic linearization and selectable input functions such as averaging, high/low select, and failure switching.
Output Functions: The controller can accommodate up to four output modules, with options for control, alarm, and loop power. It supports various control algorithms, including PID, PI, PD, and On-Off.
Alarms: Two software alarms are available, with high and low settings for process variables, deviation from setpoint, and rate of change.
Profile Control Option: The controller can store up to 20 recipes, with features for guaranteed soak, ramp/soak segment changes, and power restoration modes.
General Specifications: The controller architecture includes two universal inputs, four outputs, and optional RS-485 communications. It features isolated serial communications with selectable baud rates and CRC data checking.
Display and Indicators: The device features vacuum fluorescent displays with a blue-green color. It includes status indicators such as icons for alarms and control outputs, and illuminated keys for manual control, alarm acknowledgment, setpoint activation, and configuration mode.
Mounting and Wiring: The device is panel-mounted and has 29 screw terminals at the rear for wiring connections.
Power and Environmental Specifications: It consumes 15VA at 120Vac, 60Hz, and weighs approximately 1 kg. Operative temperature limits are 0 to 50°C, with storage limits from –40 to 70°C. It supports 10 to 90% relative humidity, non-condensing. The power supply is universal, ranging from 90 to 250Vac, 48 to 62Hz, with optional 24V AC or DC power.
Noise Immunity and Isolation: The device offers high common and normal mode rejection for process inputs and features double-filtered AC lines with transient protection. Inputs and outputs are grouped into isolated blocks to withstand specific HIPOT potentials.
Construction and Approvals: The case is made of flame-resistant ABS, with a plug-in chassis assembly and silicone rubber keys. The front panel meets NEMA 4X standards. It includes memory retention via a lithium battery for approximately ten years.
Security and Profile Controller Option: Two access levels are available, with configurable codes for full access. The profile controller option replaces the setpoint key with a run key and supports up to 20 recipes/programs with 24 segments each, featuring ramps, dwells, and event outputs.
Output and Options: The device supports various output types, including mechanical relays, analog, solid-state relays, and DC logic. Options include slidewire feedback, remote setpoint, profile controller, digital inputs, and RS-485 serial communications.
Contact Information: The document provides contact details for Moore Industries in the United States, Australia, Belgium, the Netherlands, China, and the United Kingdom.
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Catalog excerpts

535 - 1/4 DIN Single Loop PID Process Controller-1

1 /4 DIN PROCESS CONTROLLER Single Loop Profile Controller (optional) NEMA 4X Front Panel PowerTune® The Interface Solution Experts www.miinet.com PS535 V7

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535 - 1/4 DIN Single Loop PID Process Controller-2

DESCRIPTION The 535 is a 1/4 DIN single loop process controller (SLC) designed to control any analog process variable (temperature, pressure, flow, level, etc.) in batch and continuous processes. The 535’s outstanding feature mix enables it to bring processes under control faster, more accurately and easily than competitive SLC’s, PLC, and PC based control systems. PowerTune® Functions PowerTune® Adaptive Tune modifies PID parameters to eliminate oscillation or drift when load changes occur. Adaptive tune works automatically without disturbing the process. The 535 is widely considered to be a...

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535 - 1/4 DIN Single Loop PID Process Controller-3

FEATURE ILLUSTRATION Compression gasket for reliable NEMA 4X Seal Extra large dedicated PV indication is viewable from a distance in all light conditions Extra large mounting lip to compensate for off size panel cutouts Optically correct, high contrast/low glare filter provides crisp reading even in sunlight Recessed location for engineering unit label Two nine character alpha numeric displays indicates prompts in English Recessed location for loop tag information Backlit keypad provides view ability in dark areas Red under key LED provides clear state indication (A/M, RSP) from a distance Custom...

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535 - 1/4 DIN Single Loop PID Process Controller-4

TOP (as viewed from back of controller) CONTACT INPUTS COLD JUNC– COLD JUNC+ OPTIONAL ACTUATOR 24Vac or dc NEUTRAL SLIDEWARE FEEDBACK OUT 1– X OUTPUT 4 REMOTE SET POINT INPUT Input Functions PV Input (Universal) PV1 PV2 Switch on demand PV1 PV2 Switch on PV1 failure PV1 - PV2 PV1 + PV2 Average of PV1, PV2 High Select Low Select RSP Input (Optional) Range Bias Gain Local SP Tracking Contact Inputs (Optional) Activate RSP Trip to Manual Lock in Manual mode Select Alternate SP (1-8) Select Alternate PID (1-8) Acknowledge Alarm Inhibit Integral Control Invert Control Action Inhibit Adaptive Tuning...

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INPUT FUNCTIONS PROCESS VARIABLE Two universal inputs are available. Any input type may be field selected via jumper. Dual inputs may be used to: • Select input on demand • Switch upon failure • Derive a PV by subtracting (PV1 - PV2) • Derive a PV by adding (PV1 + PV2) • Derive a PV by averaging (PV1 + PV2)/2 • Select highest PV • Select lowest PV THERMOCOUPLES Transmitter Signals Input Range Milliamps DC A remote setpoint input is available. Signal is 0–20/4–20mAdc or 0–5/1–5Vdc (jumper selectable). Signal may be ratioed and biased. Eight local setpoints may be stored in memory. Setpoint selection...

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OUTPUT FUNCTIONS On-Off Deadband: up to 15% of input range (in eng. units) OUTPUT MODULES The controller can have a total of four control outputs, alarm outputs and/or loop power modules installed. There are five types of output modules which can be configured to suit your particular application. The modules may be ordered factoryinstalled, or they may be installed in the field. Up to eight sets of PID values may be stored in memory and selected automatically, based on setpoint value, process Analog module: Either 0-20mA or 4-20mA (front panel selectable) into a load up to 1000ohms. Accuracy...

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535 - 1/4 DIN Single Loop PID Process Controller-7

PROFILE CONTROL OPTION The 535 Profile Controller’s unique operator interface makes it simple to set up and operate while retaining powerful profile functions detailed below. The 535 can store 20 recipes, with a sample shown below. Recipes are selectable via front panel, contact inputs, or serial communications. Recipes may be linked to create extra-long recipes. 200 Recipes may be linked or repeated 99 times Ramps and soaks can be time or rate based Maximum 12 ramps and 12 soaks per recipe Guaranteed soak function insures soak set point has been achieved before soak segment starts Changes in...

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535 - 1/4 DIN Single Loop PID Process Controller-8

GENERAL SPECIFICATIONS CONTROLLER ARCHITECTURE The 535 Controller hardware can be configured as follows: Inputs: Two univeral process variable inputs are standard. Available options include: remote setpoint, slidewire feedback and 5 digital inputs. Outputs: Four outputs are available. See Ordering Information. RS-485 Communications: Available as option with any configuration. SERIAL COMMUNICATIONS Isolated serial communications is available using an RS-485 interface. Baud rates of up to 19,600 are selectable. The protocol supports CRC data checking. If communications are lost, a time-out feature...

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535 - 1/4 DIN Single Loop PID Process Controller-9

SECURITY There are two levels of access: restricted and full. A configurable code is used to enter the full access level. Functions not available in the restricted level are configurable. Six different groups of parameters can be restricted. DUAL TIME BASE Two modes are available, Hours:Minutes or Minutes:Seconds PROFILE CONTROLLER OPTION When a 535 is specified as a profile controller, the SET PT (setpoint key) is replaced at the factory with a RUN key to facilitate operation. Setpoint access is available through use of the DISPLAY key. All functions are described in the manual supplement. The...

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Output 1: Control None Mechanical Relay (5 amp) Analog (milliamp) Solid State Relay (triac) (1 amp) DC Logic (SSR drive) Output 2: Control, Alarm, or Retransmission None Mechanical Relay (5 amp) Analog (milliamp) Solid State Relay (triac) (1 amp) DC Logic (SSR drive) Output 3: Control, Alarm, Retransmission, or Loop Power None 0 Mechanical Relay (5 amp) 1 Analog (milliamp) 2 Solid State Relay (triac) (1 amp) 3 DC Logic (SSR drive) 4 Loop Power 5 Output 4: Alarm, Retransmission, or Loop Power None 0 Mechanical Relay (0.5 amp, 24V) 1 Analog (milliamp) 2 Solid State Relay (triac) (0.5 amp, 24V)...

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