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Minidrive Conveyors KTB

Minidrive Conveyors KTB
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Minidrive Conveyors KTB

Product catalog summary
Overview: The document provides a detailed overview of the Montech Minidrive Conveyor KTB, highlighting its configurations and technical specifications. The Montech portfolio includes various conveyor types such as conventional belt conveyors, SOLTB conveyors for lightweight products, multitrack conveyors for heavy parts, longitudinal transfer systems, and cleanroom conveyors certified for pharmaceutical and medical use.
Product Description: The Minidrive Conveyor KTB is designed for transporting parts between manufacturing stations or forming complete production lines. It features a compact design with integrated control, available in single or dual belt versions, and offers a 2-year warranty. It can transport up to 20 kg and is driven by a brushless 24 V DC motor with variable speed and direction.
Technical Data: The conveyor operates in ambient temperatures of +10 to +40 °C with a relative humidity of less than 95%. It has a noise level below 55 dBA and a protection category of IP 40. The belt speed ranges from 0.4 to 21.0 m/min, with increments of 0.1 or 0.2 m/min. The motor is a brushless external-rotor DC motor with a rated voltage of 24 V DC.
Configurations: The KTB is available with end or center drive options. The end drive allows for a pivotable drive position and is suitable for cleated belts, while the center drive is ideal for longer belts up to 10 m. Both configurations offer autonomous, external, and control modes for operation.
Dimensions and Components: Detailed dimensions for various KTB models are provided, including chassis width, conveyor width, and belt width. Components such as gear motors, connecting cables, and chassis parts are listed with reference numbers for ordering.
Belt Types and Loading Limits: Various belt types are available, each with specific thickness, dimensions, and operating temperature ranges. The document outlines permissible loading limits for different belt widths and modes of operation, with restrictions for start-stop operations.
Calculation Formulas: Formulas are provided for calculating chassis length, gliding plate length, and belt length, essential for configuring the conveyor to specific requirements.
Belt Specifications: The document outlines various belt types used in minidrive conveyors, including HRVT-101, FNB-5E, FAB-2E, FNI-5E, ENI-5EE, TF-NRN, HNB-5E, and HAT-5E. Key specifications include thickness, dimensions, minimum drum diameter, tensile strength, and operating temperature ranges. Some belts are not suitable for certain chassis widths, and cleats cannot be combined with nose bars.
Loading Limits: Loading limits for both conveying and buffering modes are specified for different belt widths. Restrictions include a 50% reduction in load limits for start-stop operations and when using a nose bar.
Components and Accessories: The document lists various components and accessories for single and dual belt minidrive conveyors, including gear motors, connecting cables, deflection rollers, nose bars, drive units, chassis, gliding plates, and lateral guides. Reference numbers are provided for ordering.
Assembly and Ordering: Instructions for ordering belts and calculating lengths are included, with options for self-ordering or procurement by Montech. Connection codes for different belt types are detailed, with recommendations for preferred methods.
Contact Information: Montech AG's contact details are provided for further inquiries or orders.
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Catalog excerpts

Minidrive Conveyors KTB-1

more than technology

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Minidrive Conveyors KTB-2

CONVEYORS - OVERVIEW The Montech portfolio includes: - Conventional belt conveyors in different executions, with configurable lengths - SOLTB conveyors specifically designed for lightweight products, e.g. substrates - Multitrack Conveyors for big parts up to 120 kg; - Longitudinal transfer system with modular construction, allowing to implement automation processes with a gradual approach; - Cleanroom Conveyor with Class ISO 5 certification for applications in the phar- maceutical and medical industry. All products leverage many years of experience in conveyor technology and are renowned for...

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Minidrive Conveyors KTB-3

TECHNICAL DATA KTB WITH CENTER DRIVE Minidrive conveyors KTB are used to carry parts to or from the various manufacturing stations, or combined to form complete production lines. Thanks to the compact design and integrated control, the minidrive conveyor is the ideal solution for many applications. – we provide a 2 year warranty from date of delivery – available with end and center drive – available in single belt o dual belt version The following chassis widths are available: 45, 60, 80, 105, 140 185 and 250 mm. In spite of a compact drive unit, up to 20 kg can be transported.

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Minidrive Conveyors KTB-4

MINIDRIVE CONVEYOR KTB - PRODUCT DESCRIPTION Minidrive Conveyor single belt KTB with end drive Minidrive Conveyor dual belt KTBD with end drive Minidrive Conveyor single belt KTB with center drive Minidrive Conveyor dual belt KTBD with center drive The belt is driven by a regulated, brushless 24 V DC motor with variable speed and selectable direction. The switchable electric motor brake is durable and considerably reduces runout of the belt when stopping. This provides many new approaches in the solution of conveying tasks. The durable and user-friendly keypad is the interface between user and...

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Minidrive Conveyors KTB-5

MINIDRIVE CONVEYOR KTB - TECHNICAL DATA Ambient temperature normal workshop atmosphere Noise level Protection category of the drive unit Belt speed brushless external-rotor DC motor Rated voltage Operating voltage Rated current Max. current consumption Gear two-stage spur gear Maintenance Connection none needed Connecting cable Cable cross-section Length 5 m (standard) or 10 m, stripped cable end Perm. voltage digital inputs Material +5 to 24 V (for anticlockwise or clockwise operation) aluminium, anodized natural Deflecting rollers stainless steel, plastic POM Drive roller Drive unit stainless/nickel-plated...

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Minidrive Conveyors KTB-6

MINIDRIVE CONVEYOR WITH END DRIVE KTB-K - PRODUCT DESCRIPTION Minidrive Conveyor single belt with end drive KTB-K Minidrive Conveyor dual belt with end drive KTBD-K The drive position in the end drive is continuously pivotable through 270°. At the top position, parts can be conveyed to a height of 40 mm. The maximum length is 5 m. The pulley diameter of 40 mm in the end drive is also suitable for cleated belts. The following types are available: Version L v = 0.4–7.6 m/min in steps of 0.1 m/min Version S v = 1.2–21.0 m/min in steps of 0.2 m/min Three modes are available to the user: – Autonomous...

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Minidrive Conveyors KTB-7

MINIDRIVE CONVEYOR SINGLE BELT WITH END DRIVE KTB-K - DIMENSIONS Drive mode Link to Configurator Link to CAD-Data A chassis B conv. width Front drive L: Total length incl. belt, tolerance ± 2 mm. Right drive (also available with left drive). Rear drive is an unfavorable drive mode – use only when really necessary. L total length F lateral guide width min. 300 mm / max. 5 m – belts over 5 m long on request depending on width of transport B

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Minidrive Conveyors KTB-8

MINIDRIVE CONVEYOR DUAL BELT WITH END DRIVE KTBD-K - DIMENSIONS Drive mode L: Total length incl. belt, tolerance ± 2 mm. Right drive (also available with left drive). Rear drive is an unfavorable drive mode – use only when really necessary. A chassis B conv. width L total length F lateral guide width min. 300 mm / max. 5 m – belts over 5 m long on request depending on width of transport B

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Minidrive Conveyors KTB-9

BELT TYPES HRVT-101 Manufacturer’s designation Operating temp., cont. Operating temp., briefly Field of use Method of transport Surface of conveying side Color of conveying side Legend k1% Required force for 1% elongation kzul. Maximum permissible force 1) 2) 3) 4) Not suitable for chassis widths 185, 250 mm (single belt) Nose bar radius at 50% relative humidity Important! Cleats not possible in combination with nose bar! EU yes / FDA no MINIDRIVE CONVEYOR WITH END DRIVE KTB-K CLEATS Food Chemistry Pharmaceuticals Mounting systems, general Electronics industry (electrically conductive) Effect...

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Minidrive Conveyors KTB-10

MINIDRIVE CONVEYOR WITH END DRIVE KTB-K/KTBD-K - LOADING LIMITS Conveying mode (for front and rear drive) Buffering mode (for front and rear drive) Permissible loading limited by belt strength Inadvisable Restrictions: – For start-stop operation, the stated values must be reduced by 50%. – The minimum cycle time in start-stop operation is 10 seconds (6 cycles per minute, factory setting).

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Minidrive Conveyors KTB-11

BELT FABRICATION Version 1 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of Version 2 Montech procures the belt for you according to the list of belt codes LIST OF BELT CODES Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 =open beveled Connection code 4 = cut square Connection code 1 is preferable 2! * Connection code 2 is not recommended for reverse...

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Minidrive Conveyors KTB-12

CALCULATION FORMULAS FOR CHASSIS, GLIDING PLATE AND BELT LENGTHS L Lc Minidrive conveyor end drive Calculation of chassis length Chassis length Calculation of gliding plate length Gliding plate length Calculation of belt length KTB-K with deflection roller Ø 40 mm

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Minidrive Conveyors KTB-13

MINIDRIVE CONVEYOR KTB - COMPONENTS

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Minidrive Conveyors KTB-14

MINIDRIVE CONVEYORS FOR END DRIVE SINGLE BELT KTB-K - COMPONENTS KTB-K end with deflection roller,, Ø40 single belt KTB-KR drive unit, single belt KTB-KL drive unit, single belt

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.