more than technology
Open the catalog to page 1CONVEYORS - OVERVIEW The Montech portfolio includes: - Conventional belt conveyors in different executions, with configurable lengths - SOLTB conveyors specifically designed for lightweight products, e.g. substrates - Multitrack Conveyors for big parts up to 120 kg; - Longitudinal transfer system with modular construction, allowing to implement automation processes with a gradual approach; - Cleanroom Conveyor with Class ISO 5 certification for applications in the phar- maceutical and medical industry. All products leverage many years of experience in conveyor technology and are renowned for...
Open the catalog to page 2TECHNICAL DATA KTB WITH CENTER DRIVE Minidrive conveyors KTB are used to carry parts to or from the various manufacturing stations, or combined to form complete production lines. Thanks to the compact design and integrated control, the minidrive conveyor is the ideal solution for many applications. – we provide a 2 year warranty from date of delivery – available with end and center drive – available in single belt o dual belt version The following chassis widths are available: 45, 60, 80, 105, 140 185 and 250 mm. In spite of a compact drive unit, up to 20 kg can be transported.
Open the catalog to page 3MINIDRIVE CONVEYOR KTB - PRODUCT DESCRIPTION Minidrive Conveyor single belt KTB with end drive Minidrive Conveyor dual belt KTBD with end drive Minidrive Conveyor single belt KTB with center drive Minidrive Conveyor dual belt KTBD with center drive The belt is driven by a regulated, brushless 24 V DC motor with variable speed and selectable direction. The switchable electric motor brake is durable and considerably reduces runout of the belt when stopping. This provides many new approaches in the solution of conveying tasks. The durable and user-friendly keypad is the interface between user and...
Open the catalog to page 4MINIDRIVE CONVEYOR KTB - TECHNICAL DATA Ambient temperature normal workshop atmosphere Noise level Protection category of the drive unit Belt speed brushless external-rotor DC motor Rated voltage Operating voltage Rated current Max. current consumption Gear two-stage spur gear Maintenance Connection none needed Connecting cable Cable cross-section Length 5 m (standard) or 10 m, stripped cable end Perm. voltage digital inputs Material +5 to 24 V (for anticlockwise or clockwise operation) aluminium, anodized natural Deflecting rollers stainless steel, plastic POM Drive roller Drive unit stainless/nickel-plated...
Open the catalog to page 5MINIDRIVE CONVEYOR WITH END DRIVE KTB-K - PRODUCT DESCRIPTION Minidrive Conveyor single belt with end drive KTB-K Minidrive Conveyor dual belt with end drive KTBD-K The drive position in the end drive is continuously pivotable through 270°. At the top position, parts can be conveyed to a height of 40 mm. The maximum length is 5 m. The pulley diameter of 40 mm in the end drive is also suitable for cleated belts. The following types are available: Version L v = 0.4–7.6 m/min in steps of 0.1 m/min Version S v = 1.2–21.0 m/min in steps of 0.2 m/min Three modes are available to the user: – Autonomous...
Open the catalog to page 6MINIDRIVE CONVEYOR SINGLE BELT WITH END DRIVE KTB-K - DIMENSIONS Drive mode Link to Configurator Link to CAD-Data A chassis B conv. width Front drive L: Total length incl. belt, tolerance ± 2 mm. Right drive (also available with left drive). Rear drive is an unfavorable drive mode – use only when really necessary. L total length F lateral guide width min. 300 mm / max. 5 m – belts over 5 m long on request depending on width of transport B
Open the catalog to page 7MINIDRIVE CONVEYOR DUAL BELT WITH END DRIVE KTBD-K - DIMENSIONS Drive mode L: Total length incl. belt, tolerance ± 2 mm. Right drive (also available with left drive). Rear drive is an unfavorable drive mode – use only when really necessary. A chassis B conv. width L total length F lateral guide width min. 300 mm / max. 5 m – belts over 5 m long on request depending on width of transport B
Open the catalog to page 8BELT TYPES HRVT-101 Manufacturer’s designation Operating temp., cont. Operating temp., briefly Field of use Method of transport Surface of conveying side Color of conveying side Legend k1% Required force for 1% elongation kzul. Maximum permissible force 1) 2) 3) 4) Not suitable for chassis widths 185, 250 mm (single belt) Nose bar radius at 50% relative humidity Important! Cleats not possible in combination with nose bar! EU yes / FDA no MINIDRIVE CONVEYOR WITH END DRIVE KTB-K CLEATS Food Chemistry Pharmaceuticals Mounting systems, general Electronics industry (electrically conductive) Effect...
Open the catalog to page 9MINIDRIVE CONVEYOR WITH END DRIVE KTB-K/KTBD-K - LOADING LIMITS Conveying mode (for front and rear drive) Buffering mode (for front and rear drive) Permissible loading limited by belt strength Inadvisable Restrictions: – For start-stop operation, the stated values must be reduced by 50%. – The minimum cycle time in start-stop operation is 10 seconds (6 cycles per minute, factory setting).
Open the catalog to page 10BELT FABRICATION Version 1 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of Version 2 Montech procures the belt for you according to the list of belt codes LIST OF BELT CODES Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 =open beveled Connection code 4 = cut square Connection code 1 is preferable 2! * Connection code 2 is not recommended for reverse...
Open the catalog to page 11CALCULATION FORMULAS FOR CHASSIS, GLIDING PLATE AND BELT LENGTHS L Lc Minidrive conveyor end drive Calculation of chassis length Chassis length Calculation of gliding plate length Gliding plate length Calculation of belt length KTB-K with deflection roller Ø 40 mm
Open the catalog to page 12MINIDRIVE CONVEYOR KTB - COMPONENTS
Open the catalog to page 13MINIDRIVE CONVEYORS FOR END DRIVE SINGLE BELT KTB-K - COMPONENTS KTB-K end with deflection roller,, Ø40 single belt KTB-KR drive unit, single belt KTB-KL drive unit, single belt
Open the catalog to page 1462 Pages
68 Pages
30 Pages
28 Pages
45 Pages
18 Pages
2 Pages
52 Pages
2 Pages
2 Pages
2 Pages
2 Pages
2 Pages
8 Pages
2 Pages
24 Pages
40 Pages
50 Pages
3 Pages
54 Pages
35 Pages
2 Pages
154 Pages
100 Pages
116 Pages
52 Pages
16 Pages
32 Pages
63 Pages
34 Pages
11 Pages
6 Pages