more than technology
Open the catalog to page 1CONVEYORS - OVERVIEW The Montech portfolio includes: - Conventional belt conveyors in different executions, with configurable lengths - SOLTB conveyors specifically designed for lightweight products, e.g. substrates - Multitrack Conveyors for parts up to 120 kg; - Longitudinal transfer system with modular construction, allowing to implement automation processes with a gradual approach; - Cleanroom Conveyor with Class ISO 5 certification for applications in the phar- maceutical and medical industry. All products leverage many years of experience in conveyor technology and are renowned for their...
Open the catalog to page 2PRODUCT DESCRIPTION TECHNICAL DATA GTB-M CENTER DRIVE GTB-T DRUM DRIVE Max conveyors GTB are used to carry parts to or from the various manufacturing stations, or combined to form complete transport systems. The modular construction of the system permits simple adaptation to specific customer requirements. The conveyor is driven by a 230/400 V spur gear motor. This permits transportation of up to 125 kg in conveying mode. The following chassis widths are available: 200, 300, 400, 500, 600, 700 and 800 mm (widths up to 1200 mm on request). The max conveyor is available with end, center or drum...
Open the catalog to page 3MAX CONVEYORS GTB - PRODUCT DESCRIPTION GTB-M center drive GTB-T drum drive The belt speed can be altered by simply exchanging sprockets and chain or with the aid of a frequency converter, if variable speed is requested. Conveyor products are complemented by our full range of accessories and special fittings (dependent on the chassis width selected). This includes various belt types for different applications, stands and lateral guides. Accessories can be included in the future easily, quickly and without mechanical processing.
Open the catalog to page 4MAX CONVEYORS GTB - TECHNICAL DATA Ambient temperature normal workshop atmosphere Noise level Gear motor drum drive frequency converter 1 x 230 V/50 Hz Category of protection Insulation of motor windings Thermal protection Start/stop operation for frequency converter operation with phase isolation 2 thermal sensors (from 130 °C) 20 pulses per minute 10 pulses per minute 20 pulses per minute with frequency converter or with soft start device On-time Material aluminum, anodized natural Deflecting rollers Drive roller rubber-coated aluminum PU, steel Drive unit stainless steel, aluminum, plastic...
Open the catalog to page 5MAX CONVEYOR WITH END DRIVE GTB-K - PRODUCT DESCRIPTION The Max conveyor with end drive GTB-K is driven by a 230/400 V spur gear motor. This permits transportation of up to 125 kg in conveying mode. The following chassis widths are available: 200, 300, 400, 500, 600, 700 and 800 mm (widths up to 1200 mm on request). The GTB-K model is a variant at affordable costs thanks to its simple construction. The end drive version can be fitted above or below the belt depending on available space. The top drive version can transport products up to 80 mm high. The possible belt length is between 1 and 6...
Open the catalog to page 7MAX CONVEYOR WITH END DRIVE GTB-K - DIMENSIONS L Link to Configurator Link to CAD Data min. 1m / max. 6 m – belts shorter than 1m and longer than 6 m on request 3G90F71/4D63b4-8
Open the catalog to page 8Operat. temp., briefly Nose bar radius At 50% relative humidity Important! Cleats not possible in combination with nose bar! EU yes / FDA no k1% Required force for 1% rotation kperm. Maximum permissible force µG Coefficient of friction – in buffering mode: belt to product (steel) – in conveying mode: belt to sliding Color of conveying side inclined Surface of conveying side Operat. temp., continous Food Chemistry Pharmaceuticals Mounting systems, general Electronics industry (electrically conductive) Effect of oil and grease For high operating temperatures Printing industry High-performance belt,...
Open the catalog to page 9MAX CONVEYOR WITH END DRIVE GTB-K - CLEATS1) Manufacturer’s designation Manufacturer’s designation Suitable for belt type Manufacturer’s designation Suitable for belt type Field of application Color Cleat height h Suitable for belt type Cleat spacing 4) Cleat spacing A = 2 x length L [mm] + 60 number of cleats 4) Number of cleats = 2 x length L [mm] + 60 cleat spacing A Cleated belts require at least two weeks delivery time For legend, see page 9 The tolerance of the cleat spacing A is ± 2 mm Length L see page 8
Open the catalog to page 10MAX CONVEYORS WITH END DRIVE GTB-K - LOADING LIMITS Belt speed Belt width End- drive in conveying mode End drive in buffering mode Belt speed Belt width
Open the catalog to page 11Mode of drive BA = permissible starting load in %, BD = permissible continuous load in % For max conveyors with nose bar the maximum permissible speed is 39.6 m/min also in use with frequency converter. v variable 3 x 230 V, 50 Hz vfix vmin. vmax. 3 x 400 V, 50 Hz [m/min] [m/min] [m/min] BA, BD Belt speed MAX CONVEYORS WITH END DRIVE GTB-K - LOADING LIMITS
Open the catalog to page 12MAX CONVEYORS WITH END DRIVE GTB-K - TECHNICAL DATA DRIVE No. of drive roller teet Current consumption Spur gear Gear type/ Motor type Belt speed [m/min] All motors are fitted with heat sensors (130 °C).
Open the catalog to page 13MAX CONVEYOR GTB - BELT FABRICATION Version 1 You order the belt yourself from the manufacturer in the table below. You can determine the belt length using the file Gurtlange GTB ... .xls Version 2 Montech procures the belt for you according to the list of belt codes LIST OF BELT CODES Connection code (see code below) Belt length (always 5-digit) Belt length (always 4-digit) Belt number (see code below) Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Connection code 1 is prefarable! CALCULATION OF BELT...
Open the catalog to page 14MAX CONVEYOR WITH END DRIVE GTB-K - CALCULATION FORMULAS Calculation of lateral guide length Calculation of gliding plate length TB with 1 deflection roller Ø 60 mm and 1 nose bar GTB-K with 2 deflection rollers Ø 60 mm GTB-K with 1 deflection roller Ø 60 mm and 1 nose bar GTB with 2 deflection rollers Ø 60 mm Calculation of belt length An Excel table is used for calculating the belt length. It can be downloaded from our homepage (www.montech.com). You can find the file Gurtlä nge GTB ... .xls under Support Service forms.
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