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Max Conveyors GTB

Max Conveyors GTB
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Max Conveyors GTB

Product catalog summary
Overview: The document provides a detailed overview of the Max Conveyors GTB product line, which includes various conveyor types for industrial applications such as conventional belt conveyors, SOLTB conveyors for lightweight products, multitrack conveyors for heavy parts, longitudinal transfer systems, and cleanroom conveyors certified for pharmaceutical and medical use.
Product Description: Max Conveyors GTB are modular systems designed to transport parts between manufacturing stations. They are powered by a 230/400 V spur gear motor, capable of handling up to 125 kg. Chassis widths range from 200 mm to 800 mm, with custom widths up to 1200 mm available. Configurations include end, center, or drum drives, and they come with a 24-month warranty.
Technical Data: The conveyors operate in temperatures from +10 to +40 °C, with relative humidity below 95%. They are suitable for normal workshop atmospheres with noise levels under 60 dBA. Gear motors come in various voltage and frequency configurations, with protection categories of IP 54 and IP 65. Materials include aluminum, steel, and plastic for durability and adaptability.
Drive Options: Three drive options are detailed: GTB-K end drive, GTB-M center drive, and GTB-T drum drive, each offering specific advantages and configurations, such as variable belt speeds through sprocket and chain exchanges or frequency converters.
Accessories and Customization: A range of accessories and special fittings are available for easy upgrades without mechanical processing, including various belt types, stands, and lateral guides tailored to specific applications.
Loading Limits and Belt Types: Detailed loading limits for different belt speeds and widths are provided, along with specifications for various belt types, including their application, color, and food suitability.
Calculation Formulas: Formulas for calculating belt length and lateral guide length are provided, along with a list of belt codes and connection options for customization.
Specifications: Detailed specifications for the GTB and GTB-K conveyor systems are provided, including dimensions, belt types, and motor configurations, with sizes ranging from GTB-200 to GTB-800.
Procedures: Instructions for calculating the length of the gliding plate and belt are provided, with specific formulas for systems with different roller configurations. An Excel table for belt length calculation is available for download.
Components: Various components for the GTB-K systems are listed, including spur gear motors, sprocket sets, and drive units, each with a reference number for easy identification.
Norms and Recommendations: The maximum loading for conveyors in conveying mode is 125 kg, with additional supports recommended for high surface loading. Guidelines for determining support spacing based on belt load per meter are provided.
Technical Data: Technical data for the drive systems include gear types, motor types, and current consumption, with all motors equipped with heat sensors.
Loading Limits: Loading limits for conveyors with center drive GTB-M are detailed, with specific limits for different belt speeds and widths in both conveying and buffering modes.
Belt Fabrication: Information on belt fabrication is provided, including a list of belt codes and connection codes, with options for ordering directly from the manufacturer or through Montech.
Additional Information: Links to a configurator and CAD data are included for further customization and technical support.
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Catalog excerpts

Max Conveyors GTB-1

more than technology

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Max Conveyors GTB-2

CONVEYORS - OVERVIEW The Montech portfolio includes: - Conventional belt conveyors in different executions, with configurable lengths - SOLTB conveyors specifically designed for lightweight products, e.g. substrates - Multitrack Conveyors for parts up to 120 kg; - Longitudinal transfer system with modular construction, allowing to implement automation processes with a gradual approach; - Cleanroom Conveyor with Class ISO 5 certification for applications in the phar- maceutical and medical industry. All products leverage many years of experience in conveyor technology and are renowned for their...

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Max Conveyors GTB-3

PRODUCT DESCRIPTION TECHNICAL DATA GTB-M CENTER DRIVE GTB-T DRUM DRIVE Max conveyors GTB are used to carry parts to or from the various manufacturing stations, or combined to form complete transport systems. The modular construction of the system permits simple adaptation to specific customer requirements. The conveyor is driven by a 230/400 V spur gear motor. This permits transportation of up to 125 kg in conveying mode. The following chassis widths are available: 200, 300, 400, 500, 600, 700 and 800 mm (widths up to 1200 mm on request). The max conveyor is available with end, center or drum...

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Max Conveyors GTB-4

MAX CONVEYORS GTB - PRODUCT DESCRIPTION GTB-M center drive GTB-T drum drive The belt speed can be altered by simply exchanging sprockets and chain or with the aid of a frequency converter, if variable speed is requested. Conveyor products are complemented by our full range of accessories and special fittings (dependent on the chassis width selected). This includes various belt types for different applications, stands and lateral guides. Accessories can be included in the future easily, quickly and without mechanical processing.

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Max Conveyors GTB-5

MAX CONVEYORS GTB - TECHNICAL DATA Ambient temperature normal workshop atmosphere Noise level Gear motor drum drive frequency converter 1 x 230 V/50 Hz Category of protection Insulation of motor windings Thermal protection Start/stop operation for frequency converter operation with phase isolation 2 thermal sensors (from 130 °C) 20 pulses per minute 10 pulses per minute 20 pulses per minute with frequency converter or with soft start device On-time Material aluminum, anodized natural Deflecting rollers Drive roller rubber-coated aluminum PU, steel Drive unit stainless steel, aluminum, plastic...

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Max Conveyors GTB-7

MAX CONVEYOR WITH END DRIVE GTB-K - PRODUCT DESCRIPTION The Max conveyor with end drive GTB-K is driven by a 230/400 V spur gear motor. This permits transportation of up to 125 kg in conveying mode. The following chassis widths are available: 200, 300, 400, 500, 600, 700 and 800 mm (widths up to 1200 mm on request). The GTB-K model is a variant at affordable costs thanks to its simple construction. The end drive version can be fitted above or below the belt depending on available space. The top drive version can transport products up to 80 mm high. The possible belt length is between 1 and 6...

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Max Conveyors GTB-8

MAX CONVEYOR WITH END DRIVE GTB-K - DIMENSIONS L Link to Configurator Link to CAD Data min. 1m / max. 6 m – belts shorter than 1m and longer than 6 m on request 3G90F71/4D63b4-8

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Max Conveyors GTB-9

Operat. temp., briefly Nose bar radius At 50% relative humidity Important! Cleats not possible in combination with nose bar! EU yes / FDA no k1% Required force for 1% rotation kperm. Maximum permissible force µG Coefficient of friction – in buffering mode: belt to product (steel) – in conveying mode: belt to sliding Color of conveying side inclined Surface of conveying side Operat. temp., continous Food Chemistry Pharmaceuticals Mounting systems, general Electronics industry (electrically conductive) Effect of oil and grease For high operating temperatures Printing industry High-performance belt,...

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Max Conveyors GTB-10

MAX CONVEYOR WITH END DRIVE GTB-K - CLEATS1) Manufacturer’s designation Manufacturer’s designation Suitable for belt type Manufacturer’s designation Suitable for belt type Field of application Color Cleat height h Suitable for belt type Cleat spacing 4) Cleat spacing A = 2 x length L [mm] + 60 number of cleats 4) Number of cleats = 2 x length L [mm] + 60 cleat spacing A Cleated belts require at least two weeks delivery time For legend, see page 9 The tolerance of the cleat spacing A is ± 2 mm Length L see page 8

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Max Conveyors GTB-11

MAX CONVEYORS WITH END DRIVE GTB-K - LOADING LIMITS Belt speed Belt width End- drive in conveying mode End drive in buffering mode Belt speed Belt width

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Max Conveyors GTB-12

Mode of drive BA = permissible starting load in %, BD = permissible continuous load in % For max conveyors with nose bar the maximum permissible speed is 39.6 m/min also in use with frequency converter. v variable 3 x 230 V, 50 Hz vfix vmin. vmax. 3 x 400 V, 50 Hz [m/min] [m/min] [m/min] BA, BD Belt speed MAX CONVEYORS WITH END DRIVE GTB-K - LOADING LIMITS

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Max Conveyors GTB-13

MAX CONVEYORS WITH END DRIVE GTB-K - TECHNICAL DATA DRIVE No. of drive roller teet Current consumption Spur gear Gear type/ Motor type Belt speed [m/min] All motors are fitted with heat sensors (130 °C).

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Max Conveyors GTB-14

MAX CONVEYOR GTB - BELT FABRICATION Version 1 You order the belt yourself from the manufacturer in the table below. You can determine the belt length using the file Gurtlange GTB ... .xls Version 2 Montech procures the belt for you according to the list of belt codes LIST OF BELT CODES Connection code (see code below) Belt length (always 5-digit) Belt length (always 4-digit) Belt number (see code below) Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Connection code 1 is prefarable! CALCULATION OF BELT...

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Max Conveyors GTB-15

MAX CONVEYOR WITH END DRIVE GTB-K - CALCULATION FORMULAS Calculation of lateral guide length Calculation of gliding plate length TB with 1 deflection roller Ø 60 mm and 1 nose bar GTB-K with 2 deflection rollers Ø 60 mm GTB-K with 1 deflection roller Ø 60 mm and 1 nose bar GTB with 2 deflection rollers Ø 60 mm Calculation of belt length An Excel table is used for calculating the belt length. It can be downloaded from our homepage (www.montech.com). You can find the file Gurtlä nge GTB ... .xls under Support Service forms.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.