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CONVEYOR TB30_2022

CONVEYOR TB30_2022
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CONVEYOR TB30_2022

Product catalog summary
Product Overview
The Conveyor TB30 by Montech AG is designed for diverse industries such as electronics, automotive, and medical. It is available in single, dual, and tandem belt versions. The tandem version is particularly suited for transporting large pallets and stable products, utilizing a single motor for cost efficiency.
Technical Specifications
The conveyor operates in temperatures from +10 to +40 °C with humidity below 85%. It maintains low noise levels (<60 dBA) and offers two motor options: a 120 W brushless DC motor for variable speeds and a 90 W three-phase motor for fixed speeds.
Drive Options
The conveyor can be equipped with either a brushless DC motor for variable speed control or a three-phase motor for constant speed applications.
End Drives and Sections
Various end sections are available, including options with deflection rollers and knife edges for smooth transport of small parts. Customization is possible based on application needs.
Dimension Drawings
Detailed dimension drawings are provided for different configurations of the Conveyor TB30, including single belt, dual belt, and tandem versions.
Load Limits and Accessories
The conveyor supports various load limits and offers a range of accessories for customization. A gliding plate is recommended for heavy loads, especially in buffering mode.
Conclusion
The Conveyor TB30 is a versatile and customizable solution for efficient material handling across multiple industries, offering flexibility in design and operation to meet specific customer requirements.
Specifications
  • Chassis and Conveying Widths: Chassis width ranges from 45 mm to 250 mm, with conveying widths varying based on the conveyor type and configuration.
  • Belt Widths: Belt widths are specified for both single and dual belt configurations, with dual belts consistently having a width of 2x 16 mm.
  • Motor Specifications: Gear reduction ratios and motor dimensions vary depending on the conveyor type.
Procedures and Calculations
  • Chassis Length Calculations: The document outlines how to calculate chassis lengths based on different end section configurations.
  • Gliding Plate Length: Calculations for gliding plate lengths are provided, dependent on the chassis length.
Belt Types and Characteristics
  • Price Classes: Belts are categorized into different price classes, with specifications such as thickness, mass, minimum drum diameter, and operating temperature ranges.
  • Field of Use: Each belt type is designated for specific applications, including food, chemistry, and electronics, with compliance to EU and FDA regulations where applicable.
  • Coefficient of Friction: Guideline values for the coefficient of friction for different belt types when interacting with steel workpieces are provided.
Recommendations and Best Practices
  • Lateral Guide Adjustments: Information on adjustable lateral guides is provided, with specific configurations for different conveyor types.
  • Load and Mode Considerations: The total length of conveyors is adjustable based on load and conveying mode, emphasizing the need for customization based on operational requirements.
Components Overview
The document provides detailed specifications and part numbers for various components of the TB30 conveyor system, including drive units, end sections, angled joints, floor stands, table stands, and accessories.
Drive Units
Different configurations of drive units are listed, including end drive pivotable left, right tandem, and left tandem, with corresponding reference numbers for each configuration.
End Sections
End sections are available with tension rollers of Ø 40 and Ø 30, in both single and dual belt configurations, each with specific reference numbers.
Angled Joints
Angled joints are available for single and dual belt systems, with specific reference numbers provided for each type.
Floor and Table Stands
Details on floor stands, including telescopic options, and table stands for various conveyor sizes are provided, along with product designation codes and ordering examples.
Accessories
Accessories include lateral guides, motor switches, holders for sensors, stoppers, joining elements, and slot inserts, each listed with its reference number and specific use case.
Key Notes
  • Long conveyors require additional support at separation points.
  • Custom lengths and configurations are available upon request.
  • Specific instructions are provided for the assembly and positioning of components.
See more

Catalog excerpts

CONVEYOR TB30_2022-1

Product catalog Conveyor TB30 Montech AG Gewerbestrasse 12, 4552 Derendingen, Switzerland +41 32 681 55 00 | [email protected] | www.montech.com

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CONVEYOR TB30_2022-2

CUSTOMIZED SOLUTIONS Watch industry Electronics industry Construction industry Mechanical engineering Plastic industry Printing industry Automotive suppliers Medical industry Automotive suppliers Solar industry Medical industry Automotive supplier Mechanical engineering Airport industry Airport industry Electronics industry

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CONVEYOR TB30_2022-3

Modifications may be made without notice. PRODUCT DESCRIPTION TECHNICAL DATA DRIVE OPTIONS END DRIVES DIMENSION DRAWINGS CONVEYOR TB30 WITH BRUSHLESS DC-MOTOR DIMENSION DRAWINGS CONVEYOR TB30 WITH THREE-PHASE MOTOR CONVEYOR BELTS CLEATED BELTS LOAD LIMITS ANGULAR JOINT BELT SUPPORT COMPONENTS ACCESSORIES

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CONVEYOR TB30_2022-4

The conveyors are either as single belt or as dual belt versions available. For transporting larger pallets and other dimensionally stable products, it is possible to use the tandem conveyor: here, two conveyors are connected by means of a vibration-reducing, clearance-free elastomer coupling and driven by only one motor (other versions on request). The drive unit can easily and freely be positioned on the chassis, whereby a position close to the belt exit is recommended. The tensioning systems enable a precise adjustment of the initial belt tension and belt tracking. A number of different belt...

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CONVEYOR TB30_2022-5

Center drive End drive (Motor available on right or left side) Brushless DC-Motor (variable conveying speed) M= Center drive KR= End drive, right version KL = End drive, left version KSR = End drive pivotable, right version KSL = End drive pivotable, left version *also available with cleated belts Center drive End drive (Motor available on right or left side) Three-phase motor (fixed conveying speed)

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CONVEYOR TB30_2022-6

PRODUCT DESCRIPTION CONVEYOR TB30 SINGLE BELT Different standard lengths are available, while the length can be defined in one-millimeter steps according to specific customer requirements. The drive system transmits the power at low loss and without slipping to the belt. For heavy loads, especially in buffering mode, all belts can be provided with a gliding plate integrated in the chassis (from chassis width 60 on upwards). For the drive you have the choice between a brushless DC motor for variable speeds and a three-phase motor for fixed speeds.

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CONVEYOR TB30_2022-7

PRODUCT DESCRIPTION CONVEYOR TB30 DUAL BELT The conveyor TB30 dual-belt is suitable for standard applications as well as specific uses, including: – operations from the bottom side (for instance, visual inspection or manipulation) – conveying sensitive products (the support measures 2x16 mm only). With a powerful drive, strong belts and modular components, this type of conveyor is ideal for many applications. Different standard widths are available, while the length can be defined in one-millimeter steps according to specific customer requirements. The distance between the belts can also be adjusted...

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CONVEYOR TB30_2022-8

PRODUCT DESCRIPTION CONVEYOR TB30 TANDEM The conveyor TB30 tandem is particularly suitable to carry large pallets and other cumbersome items with stable shape. The solution consists of two belts connected by means of an elastomer coupling, thus driven costefficiently by one single motor. The gap between the two belts can be defined as required, up to 1,000 mm. With modular components, this type of conveyor is ideal for many applications. Different standard widths are available, while the length can be defined in one-millimeter steps according to specific customer requirements. The drive system...

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CONVEYOR TB30_2022-9

TECHNICAL DATA CONVEYOR TB30 Ambient temperature Rel. humidity Air purity Noise level Drives Brushless DC-Motor Connection Voltage/frequency Nominal rating Rated current Category of protection Gear reduction ratio Conveying speed Start-Stop Three-phase motor* Voltage/frequency Nominal rating Rated current Category of protection Gear reduction ratio Conveying speed Drive designs Start-Stop End drive End drive pivotable Center drive Chassis Gliding plate Deflection rollers Drive roller Drive unit Gear motor +10 to +40 °C < 85% (without condensation) normal workshop atmosphere < 60 dBA by external...

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CONVEYOR TB30_2022-10

Conveying speed brushless DC-motor 50 Hz [m/min] [m/min] [m/min] [m/min] [m/min] [m/min] [m/min] [m/min] [m/min] Conveying speed Three-phase motor i=10.18 Ref.No. 66692 66349 Typ Center drive (3x380-420 V / 50 Hz) Center drive (3x440-480 V / 60 Hz)

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CONVEYOR TB30_2022-11

Weight conveyor TB30 Version with brushless DC motor Weight Base length L = 1000 mm Single belt Dual belt Version with three-phase motor with gliding plate Weight Base length L = 1000 mm Single belt Dual belt

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CONVEYOR TB30_2022-12

DRIVE OPTIONS Brushless DC-Motor with external controller 1 x 200-240V / 3 x 200-240V, 50/60 Hz or 1 x 100-120 V, 50/60 Hz Controller - variable speed when operating manually (stepless) - predefining of up to four different speeds when operating over I/O’s - simple switching of direction of rotation - configurable acceleration ramp - ON-OFF function Connecting cable motor <-> controller Available in lengths 1, 5 and 10 m Three-phase motor 3 x 380-420V, 50 Hz or 3 x 440-480V, 60 Hz for constant conveying speeds In our standard product range, we have two different motors available for the drive....

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CONVEYOR TB30_2022-13

END SECTIONS Different end sections are available for selection. Depending on the application, the diameter of the deflection rollers can vary – ø20, ø30 or ø40 mm. For a smooth and safe transport of small parts - especially when transferring from parts from one conveyor to the next - a end section with a knife edge with radius R4 mm can be selected. The dimensions of the end selections can be found on pages 14 – 21. End section End section with deflection roller Ø 30 mm, single belt Center drive End section with deflection roller Ø 30 mm, dual belt End section with deflection roller Ø 20 mm,...

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CONVEYOR TB30_2022-14

DIMENSION DRAWING CONVEYOR TB30/M SINGLE BELT/DUAL BELT BRUSHLESS DC-MOTOR 60 mm for end section with deflection roller or knife edge / 90 mm for end section with tension roller (more tension path) 90 mm for end section with deflection roller or knife edge / 120 mm for end section with tension roller (more tension path) Typ A chassis B conveying width ±0.5 i) C gliding plate D belt distance X belt width ii) F lateral guide width width for conveyors with lateral guide fixed. Information about conveying width with lateral guide adjustable on page 23. Only for single belt. Belt width for dual belt...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.