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Automation – Linear units LEP

Automation – Linear units LEP
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Automation – Linear units LEP

Product catalog summary
Product Description
The Linear Units LEP are versatile components designed for both horizontal and vertical mounting, utilizing a standard ISO-CETOP pneumatic cylinder. They feature a backlash-free, adjustable guide system with precision round bars and running rollers. Stroke limitations are managed by adjustable stops with hydraulic shock absorbers, and the switching status is indicated by visible LEDs. Inductive proximity switches are used for end position scanning.
Applications
These units are suitable for applications such as pick-and-place operations, press charging, and workpiece loading and unloading. They can be integrated with Rotary Drives and Grippers for enhanced functionality.
Technical Data and Dimensions
The document provides specifications for different models, including stroke ranges, force capacities, and operating conditions. The units operate at pressures between 3-6 bar and can handle additional masses up to 8 kg, with a repeatability of less than 0.005 mm.
Special Accessories
Accessories include protective hoses, power supply chains, and Quick-Set® dovetails for easy mounting and adjustments.
Key Specifications
  • Operating pressure: 3-6 bar
  • Material: Aluminium, steel, bronze, plastic
  • Noise level: < 64 dBA
  • Degree of protection: IP 42
  • Maintenance: Oiling of felt pads and rods
  • Guaranty period: 2 years from the date of delivery
Performance and Calculations
The document includes performance diagrams and example calculations for extension and retraction times, as well as force diagrams for different models.
Conclusion
The Linear Units LEP are robust and adaptable components suitable for a wide range of industrial applications, ensuring precision and reliability.
Overview
This document provides technical specifications and operational guidelines for various linear units, including horizontal and vertical models, and accessories for pneumatic and electric connections.
Specifications
  • LEP-320-2A/B Horizontal Units: Stroke range of 50 to 450 mm, piston diameter of 25 mm, and piston-rod diameter of 10 mm. They handle additional masses up to 8 kg.
  • LEP-60-1A/B Vertical Units: Stroke range of 15 to 60 mm, piston diameter of 16 mm, and piston-rod diameter of 6 mm. They support additional masses up to 5 kg.
  • LEP-90-1A/B and LEP-160-1A/B Vertical Units: Extended stroke ranges of up to 90 mm and 160 mm, respectively.
Operational Conditions
  • Operate with air that is either oiled or unoiled, filtered to 5 µm, and with a dew point below 6°C.
  • Ambient temperature range is 10 to 50°C, with relative humidity below 95% without condensation.
  • Noise levels are maintained below 64 dBA, with a degree of protection rated at IP 42.
Maintenance and Accessories
  • Regular maintenance includes oiling the felt pads and rods. Constructed from materials such as aluminum, steel, bronze, and plastic.
  • Accessories include hose holders, power supply chain attachment sets, and service accessories like a rush-type hand gun for lubrication.
Key Diagrams
The document references travel time and force diagrams to illustrate extension and retraction times, as well as the forces involved during operation.
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Catalog excerpts

Automation – Linear units LEP-3

LINEAR UNITS LEP CONTENTS PRODUCTDESCRIPTION1215 APPLICATIONS 16֖17 LINEAR UNITS18 >

 Open the catalog to page 3
Automation – Linear units LEP-5

12 > LINEAR UNITS LEP PRODUCT DESCRIPTION The Linear UnitsLEP are designed for horizontal and verticalmounting.The drive is provided by a standard ISO-CETOP pneumatic cylin-der, which can be exchanged with ease from the rear housing.Together, the hardened precision round bars recessed in the enclosed section of the slide and the running rollers of the case body form the backlash-free, adjustable guide system. >

 Open the catalog to page 5
Automation – Linear units LEP-6

13 in front behind The stroke is limited by stops, which contain a fine adjustment and hydraulic shock absorbers. The switching status is indicated by integral LEDs that are visiblefrom the outside through holes in the case.The end positions are scanned by stationary, inductive proximityswitches (included). >

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Automation – Linear units LEP-7

14 The cable and hose routing is enclosed using a standard protectivehose (size 1) or a power supply chain (size 2).All cables are combined on a terminal strip in the horizontal LinearUnit. All Linear Units use Quick-Set > dovetails > ή to allow fast mounting andsimple adjustments (see Quick-Set chapter from page 338). Thedovetails are arranged on both sides of the case to allow the LEP to be used for transfer (confined fitting conditions). >

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Automation – Linear units LEP-8

15 version A version Breturn spring The encapsulated form of construction eliminates danger pointsand ensures a quite process.The Linear Units are available in two versions. Version A includes aretracted and adjustable extended position. With version B an additional (second) adjustable extended position can be obtained.For weight compensation, LEPs intended for vertical mounting areprovided with a return spring. In the event of an emergency stopor drop in compressed air pressure, the vertical slide is drawn auto- matically to the upper end position. >

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Automation – Linear units LEP-9

16 > APPLICATIONS Pick-and-Place application; mounted on Quick-Set > under-frame with horizontal and vertical Linear Unit LEP, Rotary Drive DAPl with internal air feed and Double-Acting Grip- per GPDl. Press charging; attachment provided with vertically applied Stroke Unit HE, horizontal Linear Unit LEP and with Quick-Set > ή , as well asAngleGripper GW-180. >

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Automation – Linear units LEP-10

17 Workpiece loading and unloading; provided with Universal Slide US and Linear Units LEP for vertical and horizontal motion and attached revolver head. (Assembled with Quick-Set > ,Rotary Drive DAP and Preci- sion Parallel Gripper GPP). Revolving head; provided with Quick-Set > ή elements, a vertical Linear Unit LEP, a Rotary Drive DAP and two Precision Parallel Grippers GPP. >

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Automation – Linear units LEP-11

18 > LINEAR UNITS LEP HORIZONTAL/VERTICAL SCOPE OF DELIVERY Linear Unit, including two shock-absorbers, two exhaust-air throttles, two proximity switches for A-versionand five proximity switches for B-version, protective hose PG 29 or power supply chain and operating instructions. > SUITABLE ACCESSORIES Special accessoriesfrom page 38 Accessoriesfrom page 302 Quick-Set > from page 338 >

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Automation – Linear units LEP-12

19 Horizontal units > POINTS OF ACTION OF FORCES AND TORQUES (F > z .L > y ) > adm. = (F > y .L > z ) > adm. Vertical units (F > x . L > y ) adm. = (F > y . L > x ) > adm. The effective static sum of the forces occurring (+F > z or F > z ) can bedetermined with due allowance for the attached mass, the operat- ing pressure, the set stroke and the setting of the return spring from the force diagrams. >

 Open the catalog to page 12
Automation – Linear units LEP-14

21 Linear Units LEP-60-1A/B vertical Stroke40 mmOperating pressure5 bar Attached weight(e.g. gripper + fingers + product): 2.5 kg StipulationThe attached weight (2.5 kg) will be moved to the vp˻ position with pres-sure loss (0 bar). 1)Inward force when retracted (stroke = 0, pressure = 0 bar) =25 N25 N ** = 0 N(line a))2)Lines a) ֖ b) c) lead to a spring setting S > F of 26 mm3)Stroke 40 mm; line d)4)Inward force when retracted (stroke = 0, pressure = 5 bar) =101 N֖25 N ** = 76 N(line e))5)Inward force when extended (stroke = 40 mm, pressure = 5 bar) =114 N25 N ** = 89 N(line f) und g))6)Inward...

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Automation – Linear units LEP-31

38 > SPECIAL ACCESSORIES HOSE HOLDER Used when pneumatic hoses and/or electric cable must be takenfrom any unit to a point provided for hose connection PG-29. Mounted with an SP-32E-40 on the dovetail system.Typ SH-29 42334 Example: Direct attachment of a slide to a horizontal Linear Unit. > European projection POWER SUPPLY CHAIN ATTACHMENT SET This is necessary when a power supply chain is to be used insteadof the standard protective hose. The scope of delivery includes the connection set for the power supply chain, all Quick-Set > fixingangles and sections necessary and a cover cap for the...

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Automation – Linear units LEP-32

39 > SERVICE ACCESSORIES RUSH-TYPE HAND GUN for easy relubrication of LEPs, SHAs and SVAs via lubricating nipples. 504720 > OIL CONTAINER (filled), 100 ml filled with oil Klber Paraliq P460, suitable for all Montech automation components 504721 >

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.