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Automation – Electrical Handling Components

Automation – Electrical Handling Components
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Automation – Electrical Handling Components

Product catalog summary
Introduction
Montech offers a range of electric handling components as alternatives to pneumatic units, including KUSE slides for linear movements, DAE-60 rotary drives for rotational movements, and GPE parallel and GWE angular grippers for gripping tasks. These components feature maintenance-free brushless DC motors with position control for precision.
Specifications and Features
  • KUSE Slides and DAE-60 Rotary Drives: Provide optimal repeat precision with optional holding brakes for positioning.
  • GPE and GWE Grippers: Torque-regulated with selectable force and speed values, featuring brushless DC motors and built-in proximity switches for end position detection.
  • EC Motor Controller (ECMR): Pre-configured for easy setup, with software for component selection and motion task entry.
Product Descriptions
  • Electric Parallel Gripper GPE: Designed for interior and exterior clamping, offering low-noise operation and precise repeatability.
  • Electric Angular Gripper GWE: Designed for exterior clamping with adjustable opening angles and high gripping forces.
  • Rotary Unit DAE-60: Designed for rotational movements with high output torques and adjustable gear play for precision.
Technical Data
  • GPE Gripper: Stroke of 12 mm, weight 0.91 kg, max cycles 80 per minute, repeatability of ±0.05 mm.
  • GWE Gripper: Adjustable opening angle 15-180°, weight 0.95 kg, max cycles 80 per minute, repeatability of ±0.05 mm.
Load Calculations
Details on permissible static forces and moments for GPE and GWE grippers, ensuring safe operation within specified limits.
Scope of Delivery
Each component includes a motor, a 3 m cable, an ECMR controller, and commissioning software with multilingual instructions.
Design and Awards
All devices are designed with aesthetics in mind and have received the iF design award 2007 for design excellence.
Conclusion
Montech's electric handling components offer a versatile and precise alternative to pneumatic systems, with easy setup and high-quality design.
Technical Specifications of DAE-60
The DAE-60 is an electrical rotary unit with a brushless DC motor, featuring a motor rated power of 60W, operating at 24 VDC, and designed for both vertical and horizontal orientations. It offers a repeat precision of ±0.01°.
Performance Parameters
The DAE-60 achieves a maximum dynamic torque of 2.4 Nm (vertical) and 3.0 Nm (horizontal), with a maximum rotational speed of 500°/s for vertical and 300°/s for horizontal orientations.
Installation and Maintenance
The unit requires grease lubrication for the angular gear and is suitable for ambient temperatures between 10°C and 50°C. The warranty period is 2 years from delivery.
Optional Holding Brake
An optional holding brake is available for horizontal applications, providing a holding moment of 0.4 Nm.
Load Calculations
Includes formulas for calculating mass moments of inertia and load conditions, specifying maximum permissible moments and forces.
Accessories and Additional Components
The DAE-60 comes with an EMCR controller, commissioning software, and multilingual operating instructions. Accessories include Quick-Set elements for installation.
Dimensional Drawings
Dimensional drawings for the DAE-60 and its components are provided, detailing installation positions and cable lengths.
Deformations and Load Definitions
Outlines deformations for KUSE-8 and KUSE-10 models, providing measurements for fy and fz in millimeters and corresponding forces in Newtons.
Electrical Compact Universal Slide KUSE – Scope of Delivery
Includes an electrical compact universal slide KUSE with an EC motor, encoder, and proximity switch, along with an EMCR controller and commissioning software.
Accessories and Quick-Set Elements
Accessories include a retrofittable holding brake and Quick-Set elements for installation.
EC Motor Controller ECMR – Product Description
The ECMR controller offers easy operation and user-friendly interfaces, supporting digital position and moment control.
Position Control for DAE and KUSE
Details position control capabilities, including storing motion tasks and actuation of the holding brake.
Technical Data of Position Control
Specifications include voltage supply requirements and digital input/output characteristics.
Moment Control for GPE and GWE
Allows setting torque and travel speed via potentiometers, with options to select stored settings through digital inputs.
ECMR – Accessories
An RS232 interface cable is available for connecting the PC to the ECMR controller.
See more

Catalog excerpts

Automation – Electrical Handling Components-2

With its electrical handling components, Montech is now offering some-thing new: an electrical alternative to its tried-and-tested pneumatic units. The variety of functions open up a broad range of applications.The KUSE slides are used for linear movements, the DAE-60 rotary drivesfor rotational movements, and for gripping we recommend the GPE parallel gripper and the GWE angular gripper.All components have built-in brushless, electronically commutated DCmotors that require no maintenance.Thanks to the position control, the KUSEs and DAEs offer optimal repeatprecision. An optional holding brake...

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Automation – Electrical Handling Components-3

PARALLEL GRIPPERGPE PRODUCT DESCRIPTION4 TECHNICAL DATA6 TRAVEL TIMES6 DIMENSIONED DRAWING7 LOAD CALCULATIONS8 SCOPE OF DELIVERY9 CONTENTS ANGULAR GRIPPERGWE PRODUCT DESCRIPTION10 TECHNICAL DATA12 TRAVEL TIMES12 DIMENSIONED DRAWING13 LOAD CALCULATIONS14 SCOPE OF DELIVERY16 ACCESSORIES GPE AND GWE17 ROTARY UNITDAE-60 PRODUCT DESCRIPTION18 TECHNICAL DATA20 TRAVEL TIMES21 DIMENSIONED DRAWINGS22 LOAD CALCULATIONS24 SCOPE OF DELIVERY26 ACCESSORIES27 COMPACT UNIVERSAL SLIDEKUSE PRODUCT DESCRIPTION28 KUSE-830 KUSE-1033 LOAD CALCULATIONS36 SCOPE OF DELIVERY39 ACCESSORIES40 EC MOTOR CONTROLLERECMR PRODUCT...

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Automation – Electrical Handling Components-4

The electric parallel gripper GPE is designed for interior and exteriorclamping. The home position can be set so that the gripper is open orclosed.The GPE is driven by a brushless, electronically commutated DC motor. It is driven by a toothed belt on a ball screw. This enables fast, low-noise opening and closing (a plastic cushion provides end position shock absorp- tion). To protect the gripper against soiling, the mechanism is closed.The GPE has a rugged, low-friction clamping jaw guide which absorbs themain forces of cylinder rolls. The grippers are extremely compact and havetwo bore holes...

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Automation – Electrical Handling Components-5

Compact The specific arrangement of the drive elements has made it possible toachieve a narrow GPE design. This enables it to be manipulated in smallplaces. Practical The closed mechanism permits deployment of the GPE almost anywhere. Precise Direct transmission produces low backlash operation that results in repeatprecision of 0.05 mm. Installation position The installation position is freely selectable. Fast setup The device can be mounted with our Quick-Set elements. This makesmounting and adjustment fast, easy and flexible. Threaded and positioning bores are available as an alternative. Easy...

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Automation – Electrical Handling Components-9

Order no.: 57833Scope of delivery: 1 Electric parallel gripper GPE with EC motor, and 3m motor-data cable.The cable is towable, wired on one side and fastened to the GPE with ascrewed cable gland.1 EMCR controller, parameterized and fitted with terminals. 1 CD-ROM with commissioning software for Windows and OperatingInstructions in German, English, French and Italian. >

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Automation – Electrical Handling Components-10

The electric angular gripper GWE is designed for exterior clamping. The GWE is driven by a brushless, electronically commutated DC motor. It isdriven by a toothed belt on a ball screw. This enables fast, low-noise open-ing and closing (a plastic cushion provides end position shock absorption).The special shape of the jaw drive crank generates very high gripping forcesfor a parallel gripping finger position without a self-locking effect. Theopening angle is adjustable.The grippers are extremely compact and have two bore holes for inductiveproximity switches for end position detection. The fastening...

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Automation – Electrical Handling Components-11

Compact The specific arrangement of the drive elements has made it possible toachieve a narrow GWE design. This permits it to be manipulated in smallplaces. Practical The jaw opening position can be infinitely adjusted from 15 to 180 and is cushioned by an elastic stop. In many cases handling movements are madeunnecessary thanks to the maximum opening angle. Precise Direct transmission produces low backlash operation that results in repeat precision of б0.05 mm. Installation position The installation position is freely selectable. Fast setup The device can be mounted with our Quick-Set elements....

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Automation – Electrical Handling Components-15

MoyMoy MozMoz Mox Lz FsFs LxLxLxLxFozFozFoyFoy Ly F > S :[N]Clamping force per gripper fingerF > oy , F > oz :[N]Static forces L > x , L > y , L > z :[mm]Distances over which force actsM > ox , M > oy , M > oz :[Nmm]Static moments F > S [N]see clamping force diagram F > oyadm. [N]80 F > ozadm. [N]400 L > xadm. [mm]60 L > yadm. [mm]60 L > zadm. [mm]120 M > ox adm. = (F > oy .L > z ) + (F > oz .L > y )[Nmm]2000 M > oy adm. = F > oz .L > x [Nmm]6000M > oz adm. = (F > S .L > y ) + (F > oy .L > x )[Nmm]3000 When M > ox , M > oy , and M > oz act simultaneously, each moment can reach its permissible...

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Automation – Electrical Handling Components-16

Order no.: 57834Scope of delivery: 1 Electric angular gripper GWE with EC motor, and 3m motor-data cable. The cable is towable, wired on one side and fastened to the GWE with ascrewed cable gland.1 EMCR controller, parameterized and fitted with terminals. 1 CD-ROM with commissioning software for Windows and OperatingInstructions in German, English, French and Italian. >

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Automation – Electrical Handling Components-17

The inductive proximity switchesto be installed must fulfill the fol- lowing conditions: ֖ Switch gap 2 mm Flush-mountable ֖Minimum casing length (6.5 mm): GPE: 27 mm GWE: 19 mm GPEGWE Other Quick-Set elements are listed in our ثQuick-Set catalogue.SLL-20-40 Ref. No. > ۘ6.53.5 PNP ؘ 6.5 mm with LED, protection against short circuits and reverse pinconnection, switch gap 2 mm, flush mountable, Length L = 2000 mm 508842 > 22L pluggable M8x1 508843 > 6.5 31 40 for 3-pin proximity switch, highly flexible, screwable M8x1 > 1) L = 5 m, with socket straight on one side 504610 L = 5 m, with socket angled...

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Automation – Electrical Handling Components-18

The electrical rotary unit DAE-60 is designed for rotational movements.Toothed belts and angular gears achieve a high transmission ratio resultingin high output torques. It is driven by a brushless, electronically commu-tated DC motor with integrated encoder. The built-in inductive proximity switch is for setting the zero point of the drive shaft for the reference run.The standard supplied cables are 3m long, internally wired and perma-nently fastened to the device with screwed cable glands and strain relief.The cables are attached to the supplied plug-in terminals of the ECMRcontroller.Motion...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.