Specimen preparation

Specimen preparation
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Specimen preparation

Product catalog summary
Overview
MonTech provides a range of sample cutters and specimen preparation equipment for rubber testing applications. These tools are crucial for preparing samples for various testing procedures, including Mooney Scorch, Viscosity testing, and tensile tests.
Sample Cutters and Their Applications
  • R-VS 3000 Rheometer Volume Sample Cutter: Features a C-frame design for stability and uses a pneumatic system for constant volume cutting, suitable for long rubber sheets.
  • M-VS 3000 Mooney Volume Sample Cutter: Ensures accuracy and repeatability in Mooney testing by preparing constant volume samples with an automatic center hole cut.
  • VS 3000 Universal Constant Volume Cutter: Ideal for applications requiring constant volume samples, accommodating knives of various diameters.
  • P-VS 3000 M Lever Press: Suitable for cutting samples from rubber, leather, and paper, offering easy operation and precise results.
  • P-VS 3000 Universal Sample Cutter: Designed for fast and precise preparation of test specimens for tensile tests.
  • P-VS 3000 Plus High Force Sample Cutting Press: Suitable for cutting tough materials with high cutting forces and multiple-blade cutting options.
  • CP 3000 Laboratory Bale Cutter: Ideal for cutting polymer bales and rubber sheets, featuring a durable monoblock cutting knife.
Technical Specifications
Each cutter has specific technical specifications, such as cutting diameter, maximum thickness, and sample volume. For instance, the R-VS 3000 has a cutting diameter of 35 mm and a maximum thickness of 18 mm.
Safety and Operation
MonTech cutters include safety features like two-hand safety controls and anti-tie down systems, ensuring operator safety and ease of use.
Conclusion
MonTech's sample cutters provide reliable and precise solutions for rubber testing, ensuring high accuracy and repeatability.
Overview of CP 3000 Auto
The MonTech CP 3000 Auto is an automated bale cutting system for efficient sample preparation of polymer and rubber bales, suitable for both synthetic and natural rubber.
Key Features
  • Automated feeding system with a long infeed conveyor line.
  • PLC controlled sequence for precise cutting.
  • High-speed, accurate cuts with automatic cycles.
  • Safety features include tunnels, supervised maintenance door, and light guards.
  • Optional ergonomic vacuum bale handling systems.
Technical Specifications
  • Bale dimensions: Maximum 800 x 520 x 240 mm.
  • Conveyor lines: Loading total length 1750 mm, Discharge total length 1550 mm.
  • Safety equipment includes feeding tunnels with light guards.
  • Pneumatics: Requires compressed air with a minimum of 5 bars.
  • Dimensions: 1920 x 3280 x 700 mm.
  • Weight: Approximately 560 kg.
  • Electrical requirements: 90-250 V, 3 Amps, Single phase.
Optional Features
  • Heated cutting knife.
  • Rubber bale lifting and handling systems.
Conclusion
The CP 3000 Auto provides an efficient and safe solution for rubber bale cutting, with options for enhanced productivity and system integration.
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Catalog excerpts

Specimen preparation-1

Rubber Testing Solutions Specimen preparation INNOVATIONS IN RUBBER TESTING

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Specimen preparation-2

MonTech Sample cutters for specimen preparation MonTech offers a wide range of sample cutters and specimen preparation equipment for every need. MonTech Sample Cutters Cutting of uncured specimens and preforms Cutting of Polymers and rubber sheets / bales: VS 3000 Universal sample cutter for preforms Fully automatic bale cutter Mooney Volume sample cutter  Laboratory guillotine shear cutter Rheometer Volume sample cutter  Die and universal cutting of cured rubber specimens and sheets P-VS 3000 Universal clicker press Small size guillotine shear cutter P-VS 3000 plus 15 kN / 40kN High force...

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Specimen preparation-3

MonTech R-VS 3000 Rheometer - constant volume sample cutter The R-VS 3000 Rheometer volumetric sample cutter With an all new C-frame design accessibility to the cutting area along with the overall stability of the cutter has been improved. The completely new design allows loading of long rubber sheets and strips without the need for making any pre-cuts. Endless rubber strips and can be simply fed through the cutter. The reinforced C-frame consists of a single cast iron part making the R-VS 3000 the most stable and reliable volumetric sample cutter in the market. The cutting mechanism consists...

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Specimen preparation-4

The M-VS 3000 Mooney volumetric sample cutter enables higher accuracy, repeatability and optimized testing results in Mooney Scorch and Viscosity testing by preparing constant volume test samples. The M-VS 3000 features an automatic cut of a center hole for the rotor shaft along with a time delay for compressing the material before cutting. This guarantees the highest sample preparation reproducibility. Therefore the M-VS 3000 volume cutter is fitted with a double acting pneumatic system which is controlled by a two-hand safety control system with anti-tiedown. The M-VS 3000 sample cutter increases...

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Specimen preparation-5

MonTech VS 3000 The most universal sample cutter for preforms The VS 3000 universal constant volume cutter is the ideal and reliable sample preparation tool for applications that require constant volume samples such as preforms for moulding operations. The VS 3000 cutter works with a two stage pneumatic cylinder assembly which first compresses the material with an upper piston until a specific volume is reached, then cutting out the specimen in a second step. This whole sequence is monitored and controlled to ensure precisely cut samples. The cutter is equipped with a pneumatic two-hand anti-tie...

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Specimen preparation-6

MonTech P-VS 3000 M Manual sample cutter The P-VS 3000 M Lever Press assures constant accuracy and precise cutting results. The cutter can conveniently be used for all types of ASTM, ISO, DIN, JIS cutting dies for all kind of samples made from rubber, leather and paper. It allows easy, quick and convenient sampling with simplified operation. The base as well as head of the P-VS 3000M cutter is made from precisely machined cast steel ensuring highest rigidity and best cutting results. An integrated height adjustment spindle allows a quick set-up and adjustment of the cutter to any height of cutting...

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Specimen preparation-7

MonTech P-VS 3000 Universal sample cutter Universal sample cutter for fast and precise preparation of sample test specimens for tensile tests and all other DIN, ISO and ASTM standard sample shapes from rubber, elastomers, foam rubber, plastic films, foils and paper. The machine cuts the exact shape of the test samples using a powerful, direct pneumatic piston ram system. For safe and easy operation, the universal P-VS 3000 sample cutter is equipped with a two-hand safety operation system. Any type of cutting knife can be used with the P-VS 3000 sample cutter. Knives can be changed in seconds...

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Specimen preparation-8

MonTech P-VS 3000 Plus High force sample cutting press Direct actuated sample cutter for multiple-blade cutting station knives or tough materials requiring high cutting forces. Whenever there is a need to save time and increase productivity by cutting multiple samples at the same time, P-VS 3000 is the ideal sample cutter. Equipped with 2-hand anti-tie down control and completely pneumatic operation, sample cutting is made easy and safe. The cutting force can be preset on the regulator unit, allowing enough cutting force to ensure precise and repeatable results while maintaining a long lifetime...

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Specimen preparation-9

Universal sample cutting knives and dies MonTech's range of cutting knives and dies are durable and built to last, machined from a solid piece of steel, precision ground and hardened. MonTech cutting knives guarantee optimal dimensional stability, form accuracy and a long lifetime. All are available with automatic ejectors. Standard Type Application ISO 37 1 Preferred size Smaller size Smaller preferred size Smaller size Very small size Larger size Preferred size Smaller size Very small size Preferred size Possible size Possible size Possible size Possible size Possible size Normal size Small...

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Specimen preparation-10

MonTech CP 3000 The innovative tabletop laboratory bale cutter The laboratory bale cutter CP 3000 is the ideal tool for sample preparation in the laboratory environment, particularly for cutting polymer bales, blocks and rubber sheets. Operation made easy, safe and reliable: The bale is placed on the conveyor at the rear of the machine, and the desired portion / cut size is pushed into the bale cutter onto the lower striker plate. The cutting blade is guided by hardened, precision-ground ball bearing guides. This ensures a smooth movement of the blade and precise cuts. The CP 3000 is quiet, pneumatically...

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Specimen preparation-11

Technical specification International Standards Cutting force (adjustable) Bale width / cutting width Bale height / cutting height hardened and precision ground Cutting knive Cutting block Teflon, exchangeable Material supply roller conveyor, roller conveyor, total length 750 mm total length 400 mm Safety equipment pneumatic safety 2-hand operation (anti-tiedown), transparent safety shields at both sides as well as front and backside of the machine Required supplies Compressed air with min. 2 bars (5 bars recommended), No electrical connection required! Optional items - High speed version with...

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All MonTech Werkstoffprüfmaschinen GmbH catalogs and technical brochures

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  3. Dispersion

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  4. Bale cutting

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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